xyzcal.cpp 21 KB

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  1. //xyzcal.cpp - xyz calibration with image processing
  2. #include "Configuration_prusa.h"
  3. #ifdef NEW_XYZCAL
  4. #include "xyzcal.h"
  5. #include <avr/wdt.h>
  6. #include "stepper.h"
  7. #include "temperature.h"
  8. #include "sm4.h"
  9. #define XYZCAL_PINDA_HYST_MIN 20 //50um
  10. #define XYZCAL_PINDA_HYST_MAX 100 //250um
  11. #define XYZCAL_PINDA_HYST_DIF 5 //12.5um
  12. #define ENABLE_FANCHECK_INTERRUPT() EIMSK |= (1<<7)
  13. #define DISABLE_FANCHECK_INTERRUPT() EIMSK &= ~(1<<7)
  14. #define _PINDA ((READ(Z_MIN_PIN) != Z_MIN_ENDSTOP_INVERTING)?1:0)
  15. #define DBG(args...) printf_P(args)
  16. //#define DBG(args...)
  17. #ifndef _n
  18. #define _n PSTR
  19. #endif //_n
  20. #define _X ((int16_t)count_position[X_AXIS])
  21. #define _Y ((int16_t)count_position[Y_AXIS])
  22. #define _Z ((int16_t)count_position[Z_AXIS])
  23. #define _E ((int16_t)count_position[E_AXIS])
  24. #define _PI 3.14159265F
  25. uint8_t check_pinda_0();
  26. uint8_t check_pinda_1();
  27. void xyzcal_update_pos(uint16_t dx, uint16_t dy, uint16_t dz, uint16_t de);
  28. uint16_t xyzcal_calc_delay(uint16_t nd, uint16_t dd);
  29. void xyzcal_meassure_enter(void)
  30. {
  31. DBG(_n("xyzcal_meassure_enter\n"));
  32. disable_heater();
  33. DISABLE_TEMPERATURE_INTERRUPT();
  34. #if (defined(FANCHECK) && defined(TACH_1) && (TACH_1 >-1))
  35. DISABLE_FANCHECK_INTERRUPT();
  36. #endif //(defined(FANCHECK) && defined(TACH_1) && (TACH_1 >-1))
  37. DISABLE_STEPPER_DRIVER_INTERRUPT();
  38. #ifdef WATCHDOG
  39. wdt_disable();
  40. #endif //WATCHDOG
  41. sm4_stop_cb = 0;
  42. sm4_update_pos_cb = xyzcal_update_pos;
  43. sm4_calc_delay_cb = xyzcal_calc_delay;
  44. }
  45. void xyzcal_meassure_leave(void)
  46. {
  47. DBG(_n("xyzcal_meassure_leave\n"));
  48. planner_abort_hard();
  49. ENABLE_TEMPERATURE_INTERRUPT();
  50. #if (defined(FANCHECK) && defined(TACH_1) && (TACH_1 >-1))
  51. ENABLE_FANCHECK_INTERRUPT();
  52. #endif //(defined(FANCHECK) && defined(TACH_1) && (TACH_1 >-1))
  53. ENABLE_STEPPER_DRIVER_INTERRUPT();
  54. #ifdef WATCHDOG
  55. wdt_enable(WDTO_4S);
  56. #endif //WATCHDOG
  57. sm4_stop_cb = 0;
  58. sm4_update_pos_cb = 0;
  59. sm4_calc_delay_cb = 0;
  60. }
  61. uint8_t check_pinda_0()
  62. {
  63. return _PINDA?0:1;
  64. }
  65. uint8_t check_pinda_1()
  66. {
  67. return _PINDA?1:0;
  68. }
  69. uint8_t xyzcal_dm = 0;
  70. void xyzcal_update_pos(uint16_t dx, uint16_t dy, uint16_t dz, uint16_t de)
  71. {
  72. // DBG(_n("xyzcal_update_pos dx=%d dy=%d dz=%d dir=%02x\n"), dx, dy, dz, xyzcal_dm);
  73. if (xyzcal_dm&1) count_position[0] -= dx; else count_position[0] += dx;
  74. if (xyzcal_dm&2) count_position[1] -= dy; else count_position[1] += dy;
  75. if (xyzcal_dm&4) count_position[2] -= dz; else count_position[2] += dz;
  76. // DBG(_n(" after xyzcal_update_pos x=%ld y=%ld z=%ld\n"), count_position[0], count_position[1], count_position[2]);
  77. }
  78. uint16_t xyzcal_sm4_delay = 0;
  79. //#define SM4_ACCEL_TEST
  80. #ifdef SM4_ACCEL_TEST
  81. uint16_t xyzcal_sm4_v0 = 2000;
  82. uint16_t xyzcal_sm4_vm = 45000;
  83. uint16_t xyzcal_sm4_v = xyzcal_sm4_v0;
  84. uint16_t xyzcal_sm4_ac = 2000;
  85. uint16_t xyzcal_sm4_ac2 = (uint32_t)xyzcal_sm4_ac * 1024 / 10000;
  86. //float xyzcal_sm4_vm = 10000;
  87. #endif //SM4_ACCEL_TEST
  88. uint16_t xyzcal_calc_delay(uint16_t nd, uint16_t dd)
  89. {
  90. return xyzcal_sm4_delay;
  91. #ifdef SM4_ACCEL_TEST
  92. uint16_t del_us = 0;
  93. if (xyzcal_sm4_v & 0xf000) //>=4096
  94. {
  95. del_us = (uint16_t)62500 / (uint16_t)(xyzcal_sm4_v >> 4);
  96. xyzcal_sm4_v += (xyzcal_sm4_ac2 * del_us + 512) >> 10;
  97. if (xyzcal_sm4_v > xyzcal_sm4_vm) xyzcal_sm4_v = xyzcal_sm4_vm;
  98. if (del_us > 25) return del_us - 25;
  99. }
  100. else
  101. {
  102. del_us = (uint32_t)1000000 / xyzcal_sm4_v;
  103. xyzcal_sm4_v += ((uint32_t)xyzcal_sm4_ac2 * del_us + 512) >> 10;
  104. if (xyzcal_sm4_v > xyzcal_sm4_vm) xyzcal_sm4_v = xyzcal_sm4_vm;
  105. if (del_us > 50) return del_us - 50;
  106. }
  107. // uint16_t del_us = (uint16_t)(((float)1000000 / xyzcal_sm4_v) + 0.5);
  108. // uint16_t del_us = (uint32_t)1000000 / xyzcal_sm4_v;
  109. // uint16_t del_us = 100;
  110. // uint16_t del_us = (uint16_t)10000 / xyzcal_sm4_v;
  111. // v += (ac * del_us + 500) / 1000;
  112. // xyzcal_sm4_v += (xyzcal_sm4_ac * del_us) / 1000;
  113. // return xyzcal_sm4_delay;
  114. // DBG(_n("xyzcal_calc_delay nd=%d dd=%d v=%d del_us=%d\n"), nd, dd, xyzcal_sm4_v, del_us);
  115. return 0;
  116. #endif //SM4_ACCEL_TEST
  117. }
  118. bool xyzcal_lineXYZ_to(int16_t x, int16_t y, int16_t z, uint16_t delay_us, int8_t check_pinda)
  119. {
  120. // DBG(_n("xyzcal_lineXYZ_to x=%d y=%d z=%d check=%d\n"), x, y, z, check_pinda);
  121. x -= (int16_t)count_position[0];
  122. y -= (int16_t)count_position[1];
  123. z -= (int16_t)count_position[2];
  124. xyzcal_dm = ((x<0)?1:0) | ((y<0)?2:0) | ((z<0)?4:0);
  125. sm4_set_dir_bits(xyzcal_dm);
  126. sm4_stop_cb = check_pinda?((check_pinda<0)?check_pinda_0:check_pinda_1):0;
  127. xyzcal_sm4_delay = delay_us;
  128. // uint32_t u = micros();
  129. bool ret = sm4_line_xyze_ui(abs(x), abs(y), abs(z), 0)?true:false;
  130. // u = micros() - u;
  131. return ret;
  132. }
  133. bool xyzcal_spiral2(int16_t cx, int16_t cy, int16_t z0, int16_t dz, int16_t radius, int16_t rotation, uint16_t delay_us, int8_t check_pinda, uint16_t* pad)
  134. {
  135. bool ret = false;
  136. float r = 0; //radius
  137. uint8_t n = 0; //point number
  138. uint16_t ad = 0; //angle [deg]
  139. float ar; //angle [rad]
  140. uint8_t dad = 0; //delta angle [deg]
  141. uint8_t dad_min = 4; //delta angle min [deg]
  142. uint8_t dad_max = 16; //delta angle max [deg]
  143. uint8_t k = 720 / (dad_max - dad_min); //delta calculation constant
  144. ad = 0;
  145. if (pad) ad = *pad % 720;
  146. DBG(_n("xyzcal_spiral2 cx=%d cy=%d z0=%d dz=%d radius=%d ad=%d\n"), cx, cy, z0, dz, radius, ad);
  147. for (; ad < 720; ad++)
  148. {
  149. if (radius > 0)
  150. {
  151. dad = dad_max - (ad / k);
  152. r = (float)(((uint32_t)ad) * radius) / 720;
  153. }
  154. else
  155. {
  156. dad = dad_max - ((719 - ad) / k);
  157. r = (float)(((uint32_t)(719 - ad)) * (-radius)) / 720;
  158. }
  159. ar = (ad + rotation)* (float)_PI / 180;
  160. float _cos = cos(ar);
  161. float _sin = sin(ar);
  162. int x = (int)(cx + (_cos * r));
  163. int y = (int)(cy + (_sin * r));
  164. int z = (int)(z0 - ((float)((int32_t)dz * ad) / 720));
  165. if (xyzcal_lineXYZ_to(x, y, z, delay_us, check_pinda))
  166. {
  167. ad += dad + 1;
  168. ret = true;
  169. break;
  170. }
  171. n++;
  172. ad += dad;
  173. }
  174. if (pad) *pad = ad;
  175. return ret;
  176. }
  177. bool xyzcal_spiral8(int16_t cx, int16_t cy, int16_t z0, int16_t dz, int16_t radius, uint16_t delay_us, int8_t check_pinda, uint16_t* pad)
  178. {
  179. bool ret = false;
  180. uint16_t ad = 0;
  181. if (pad) ad = *pad;
  182. DBG(_n("xyzcal_spiral8 cx=%d cy=%d z0=%d dz=%d radius=%d ad=%d\n"), cx, cy, z0, dz, radius, ad);
  183. if (!ret && (ad < 720))
  184. if ((ret = xyzcal_spiral2(cx, cy, z0 - 0*dz, dz, radius, 0, delay_us, check_pinda, &ad)) != 0)
  185. ad += 0;
  186. if (!ret && (ad < 1440))
  187. if ((ret = xyzcal_spiral2(cx, cy, z0 - 1*dz, dz, -radius, 0, delay_us, check_pinda, &ad)) != 0)
  188. ad += 720;
  189. if (!ret && (ad < 2160))
  190. if ((ret = xyzcal_spiral2(cx, cy, z0 - 2*dz, dz, radius, 180, delay_us, check_pinda, &ad)) != 0)
  191. ad += 1440;
  192. if (!ret && (ad < 2880))
  193. if ((ret = xyzcal_spiral2(cx, cy, z0 - 3*dz, dz, -radius, 180, delay_us, check_pinda, &ad)) != 0)
  194. ad += 2160;
  195. if (pad) *pad = ad;
  196. return ret;
  197. }
  198. #ifdef XYZCAL_MEASSURE_PINDA_HYSTEREZIS
  199. int8_t xyzcal_meassure_pinda_hysterezis(int16_t min_z, int16_t max_z, uint16_t delay_us, uint8_t samples)
  200. {
  201. DBG(_n("xyzcal_meassure_pinda_hysterezis\n"));
  202. int8_t ret = -1; // PINDA signal error
  203. int16_t z = _Z;
  204. int16_t sum_up = 0;
  205. int16_t sum_dn = 0;
  206. int16_t up;
  207. int16_t dn;
  208. uint8_t sample;
  209. xyzcal_lineXYZ_to(_X, _Y, min_z, delay_us, 1);
  210. xyzcal_lineXYZ_to(_X, _Y, max_z, delay_us, -1);
  211. if (!_PINDA)
  212. {
  213. for (sample = 0; sample < samples; sample++)
  214. {
  215. dn = _Z;
  216. if (!xyzcal_lineXYZ_to(_X, _Y, min_z, delay_us, 1)) break;
  217. dn = dn - _Z;
  218. up = _Z;
  219. if (!xyzcal_lineXYZ_to(_X, _Y, max_z, delay_us, -1)) break;
  220. up = _Z - up;
  221. DBG(_n("%d. up=%d dn=%d\n"), sample, up, dn);
  222. sum_up += up;
  223. sum_dn += dn;
  224. if (abs(up - dn) > XYZCAL_PINDA_HYST_DIF)
  225. {
  226. ret = -2; // difference between up-dn to high
  227. break;
  228. }
  229. }
  230. if (sample == samples)
  231. {
  232. up = sum_up / samples;
  233. dn = sum_dn / samples;
  234. uint16_t hyst = (up + dn) / 2;
  235. if (abs(up - dn) > XYZCAL_PINDA_HYST_DIF)
  236. ret = -2; // difference between up-dn to high
  237. else if ((hyst < XYZCAL_PINDA_HYST_MIN) || (hyst > XYZCAL_PINDA_HYST_MAX))
  238. ret = -3; // hysterezis out of range
  239. else
  240. ret = hyst;
  241. }
  242. }
  243. xyzcal_lineXYZ_to(_X, _Y, z, delay_us, 0);
  244. return ret;
  245. }
  246. #endif //XYZCAL_MEASSURE_PINDA_HYSTEREZIS
  247. void xyzcal_scan_pixels_32x32(int16_t cx, int16_t cy, int16_t min_z, int16_t max_z, uint16_t delay_us, uint8_t* pixels)
  248. {
  249. DBG(_n("xyzcal_scan_pixels_32x32 cx=%d cy=%d min_z=%d max_z=%d\n"), cx, cy, min_z, max_z);
  250. // xyzcal_lineXYZ_to(cx - 1024, cy - 1024, max_z, 2*delay_us, 0);
  251. // xyzcal_lineXYZ_to(cx, cy, max_z, delay_us, 0);
  252. int16_t z = (int16_t)count_position[2];
  253. xyzcal_lineXYZ_to(cx, cy, z, 2*delay_us, 0);
  254. for (uint8_t r = 0; r < 32; r++)
  255. {
  256. // int8_t _pinda = _PINDA;
  257. xyzcal_lineXYZ_to((r&1)?(cx+1024):(cx-1024), cy - 1024 + r*64, z, 2*delay_us, 0);
  258. xyzcal_lineXYZ_to(_X, _Y, min_z, delay_us, 1);
  259. xyzcal_lineXYZ_to(_X, _Y, max_z, delay_us, -1);
  260. z = (int16_t)count_position[2];
  261. sm4_set_dir(X_AXIS, (r&1)?1:0);
  262. for (uint8_t c = 0; c < 32; c++)
  263. {
  264. uint16_t sum = 0;
  265. int16_t z_sum = 0;
  266. for (uint8_t i = 0; i < 64; i++)
  267. {
  268. int8_t pinda = _PINDA;
  269. int16_t pix = z - min_z;
  270. pix += (pinda)?23:-24;
  271. if (pix < 0) pix = 0;
  272. if (pix > 255) pix = 255;
  273. sum += pix;
  274. z_sum += z;
  275. // if (_pinda != pinda)
  276. // {
  277. // if (pinda)
  278. // DBG(_n("!1 x=%d z=%d\n"), c*64+i, z+23);
  279. // else
  280. // DBG(_n("!0 x=%d z=%d\n"), c*64+i, z-24);
  281. // }
  282. sm4_set_dir(Z_AXIS, !pinda);
  283. if (!pinda)
  284. {
  285. if (z > min_z)
  286. {
  287. sm4_do_step(Z_AXIS_MASK);
  288. z--;
  289. }
  290. }
  291. else
  292. {
  293. if (z < max_z)
  294. {
  295. sm4_do_step(Z_AXIS_MASK);
  296. z++;
  297. }
  298. }
  299. sm4_do_step(X_AXIS_MASK);
  300. delayMicroseconds(600);
  301. // _pinda = pinda;
  302. }
  303. sum >>= 6; //div 64
  304. if (z_sum < 0)
  305. {
  306. z_sum = -z_sum;
  307. z_sum >>= 6; //div 64
  308. z_sum = -z_sum;
  309. }
  310. else
  311. z_sum >>= 6; //div 64
  312. if (pixels) pixels[((uint16_t)r<<5) + ((r&1)?(31-c):c)] = sum;
  313. // DBG(_n("c=%d r=%d l=%d z=%d\n"), c, r, sum, z_sum);
  314. count_position[0] += (r&1)?-64:64;
  315. count_position[2] = z;
  316. }
  317. if (pixels)
  318. for (uint8_t c = 0; c < 32; c++)
  319. DBG(_n("%02x"), pixels[((uint16_t)r<<5) + c]);
  320. DBG(_n("\n"));
  321. }
  322. // xyzcal_lineXYZ_to(cx, cy, z, 2*delay_us, 0);
  323. }
  324. void xyzcal_histo_pixels_32x32(uint8_t* pixels, uint16_t* histo)
  325. {
  326. for (uint8_t l = 0; l < 16; l++)
  327. histo[l] = 0;
  328. for (uint8_t r = 0; r < 32; r++)
  329. for (uint8_t c = 0; c < 32; c++)
  330. {
  331. uint8_t pix = pixels[((uint16_t)r<<5) + c];
  332. histo[pix >> 4]++;
  333. }
  334. for (uint8_t l = 0; l < 16; l++)
  335. DBG(_n(" %2d %d\n"), l, histo[l]);
  336. }
  337. void xyzcal_adjust_pixels(uint8_t* pixels, uint16_t* histo)
  338. {
  339. uint8_t l;
  340. uint16_t max_c = histo[1];
  341. uint8_t max_l = 1;
  342. for (l = 1; l < 16; l++)
  343. {
  344. uint16_t c = histo[l];
  345. if (c > max_c)
  346. {
  347. max_c = c;
  348. max_l = l;
  349. }
  350. }
  351. DBG(_n("max_c=%2d max_l=%d\n"), max_c, max_l);
  352. for (l = 14; l > 8; l--)
  353. if (histo[l] >= 10)
  354. break;
  355. uint8_t pix_min = 0;
  356. uint8_t pix_max = l << 4;
  357. if (histo[0] < (32*32 - 144))
  358. {
  359. pix_min = (max_l << 4) / 2;
  360. }
  361. uint8_t pix_dif = pix_max - pix_min;
  362. DBG(_n(" min=%d max=%d dif=%d\n"), pix_min, pix_max, pix_dif);
  363. for (int16_t i = 0; i < 32*32; i++)
  364. {
  365. uint16_t pix = pixels[i];
  366. if (pix > pix_min) pix -= pix_min;
  367. else pix = 0;
  368. pix <<= 8;
  369. pix /= pix_dif;
  370. // if (pix < 0) pix = 0;
  371. if (pix > 255) pix = 255;
  372. pixels[i] = (uint8_t)pix;
  373. }
  374. for (uint8_t r = 0; r < 32; r++)
  375. {
  376. for (uint8_t c = 0; c < 32; c++)
  377. DBG(_n("%02x"), pixels[((uint16_t)r<<5) + c]);
  378. DBG(_n("\n"));
  379. }
  380. }
  381. /*
  382. void xyzcal_draw_pattern_12x12_in_32x32(uint8_t* pattern, uint32_t* pixels, int w, int h, uint8_t x, uint8_t y, uint32_t and, uint32_t or)
  383. {
  384. for (int i = 0; i < 8; i++)
  385. for (int j = 0; j < 8; j++)
  386. {
  387. int idx = (x + j) + w * (y + i);
  388. if (pattern[i] & (1 << j))
  389. {
  390. pixels[idx] &= and;
  391. pixels[idx] |= or;
  392. }
  393. }
  394. }
  395. */
  396. int16_t xyzcal_match_pattern_12x12_in_32x32(uint16_t* pattern, uint8_t* pixels, uint8_t c, uint8_t r)
  397. {
  398. uint8_t thr = 16;
  399. int16_t match = 0;
  400. for (uint8_t i = 0; i < 12; i++)
  401. for (uint8_t j = 0; j < 12; j++)
  402. {
  403. if (((i == 0) || (i == 11)) && ((j < 2) || (j >= 10))) continue; //skip corners
  404. if (((j == 0) || (j == 11)) && ((i < 2) || (i >= 10))) continue;
  405. uint16_t idx = (c + j) + 32 * (r + i);
  406. uint8_t val = pixels[idx];
  407. if (pattern[i] & (1 << j))
  408. {
  409. if (val > thr) match ++;
  410. else match --;
  411. }
  412. else
  413. {
  414. if (val <= thr) match ++;
  415. else match --;
  416. }
  417. }
  418. return match;
  419. }
  420. int16_t xyzcal_find_pattern_12x12_in_32x32(uint8_t* pixels, uint16_t* pattern, uint8_t* pc, uint8_t* pr)
  421. {
  422. uint8_t max_c = 0;
  423. uint8_t max_r = 0;
  424. int16_t max_match = 0;
  425. for (uint8_t r = 0; r < (32 - 12); r++)
  426. for (uint8_t c = 0; c < (32 - 12); c++)
  427. {
  428. int16_t match = xyzcal_match_pattern_12x12_in_32x32(pattern, pixels, c, r);
  429. if (max_match < match)
  430. {
  431. max_c = c;
  432. max_r = r;
  433. max_match = match;
  434. }
  435. }
  436. DBG(_n("max_c=%d max_r=%d max_match=%d\n"), max_c, max_r, max_match);
  437. if (pc) *pc = max_c;
  438. if (pr) *pr = max_r;
  439. return max_match;
  440. }
  441. #define MAX_DIAMETR 600
  442. #define XYZCAL_FIND_CENTER_DIAGONAL
  443. int8_t xyzcal_find_point_center2(uint16_t delay_us)
  444. {
  445. printf_P(PSTR("xyzcal_find_point_center2\n"));
  446. int16_t x0 = _X;
  447. int16_t y0 = _Y;
  448. int16_t z0 = _Z;
  449. printf_P(PSTR(" x0=%d\n"), x0);
  450. printf_P(PSTR(" y0=%d\n"), y0);
  451. printf_P(PSTR(" z0=%d\n"), z0);
  452. xyzcal_lineXYZ_to(_X, _Y, z0 + 400, 500, -1);
  453. xyzcal_lineXYZ_to(_X, _Y, z0 - 400, 500, 1);
  454. xyzcal_lineXYZ_to(_X, _Y, z0 + 400, 500, -1);
  455. xyzcal_lineXYZ_to(_X, _Y, z0 - 400, 500, 1);
  456. z0 = _Z - 20;
  457. xyzcal_lineXYZ_to(_X, _Y, z0, 500, 0);
  458. // xyzcal_lineXYZ_to(x0, y0, z0 - 100, 500, 1);
  459. // z0 = _Z;
  460. // printf_P(PSTR(" z0=%d\n"), z0);
  461. // xyzcal_lineXYZ_to(x0, y0, z0 + 100, 500, -1);
  462. // z0 += _Z;
  463. // z0 /= 2;
  464. printf_P(PSTR(" z0=%d\n"), z0);
  465. // xyzcal_lineXYZ_to(x0, y0, z0 - 100, 500, 1);
  466. // z0 = _Z - 10;
  467. int8_t ret = 1;
  468. #ifdef XYZCAL_FIND_CENTER_DIAGONAL
  469. int32_t xc = 0;
  470. int32_t yc = 0;
  471. int16_t ad = 45;
  472. for (; ad < 360; ad += 90)
  473. {
  474. float ar = (float)ad * _PI / 180;
  475. int16_t x = x0 + MAX_DIAMETR * cos(ar);
  476. int16_t y = y0 + MAX_DIAMETR * sin(ar);
  477. if (!xyzcal_lineXYZ_to(x, y, z0, delay_us, -1))
  478. {
  479. printf_P(PSTR("ERROR ad=%d\n"), ad);
  480. ret = 0;
  481. break;
  482. }
  483. xc += _X;
  484. yc += _Y;
  485. xyzcal_lineXYZ_to(x0, y0, z0, delay_us, 0);
  486. }
  487. if (ret)
  488. {
  489. printf_P(PSTR("OK\n"), ad);
  490. x0 = xc / 4;
  491. y0 = yc / 4;
  492. printf_P(PSTR(" x0=%d\n"), x0);
  493. printf_P(PSTR(" y0=%d\n"), y0);
  494. }
  495. #else //XYZCAL_FIND_CENTER_DIAGONAL
  496. xyzcal_lineXYZ_to(x0 - MAX_DIAMETR, y0, z0, delay_us, -1);
  497. int16_t dx1 = x0 - _X;
  498. if (dx1 >= MAX_DIAMETR)
  499. {
  500. printf_P(PSTR("!!! dx1 = %d\n"), dx1);
  501. return 0;
  502. }
  503. xyzcal_lineXYZ_to(x0, y0, z0, delay_us, 0);
  504. xyzcal_lineXYZ_to(x0 + MAX_DIAMETR, y0, z0, delay_us, -1);
  505. int16_t dx2 = _X - x0;
  506. if (dx2 >= MAX_DIAMETR)
  507. {
  508. printf_P(PSTR("!!! dx2 = %d\n"), dx2);
  509. return 0;
  510. }
  511. xyzcal_lineXYZ_to(x0, y0, z0, delay_us, 0);
  512. xyzcal_lineXYZ_to(x0 , y0 - MAX_DIAMETR, z0, delay_us, -1);
  513. int16_t dy1 = y0 - _Y;
  514. if (dy1 >= MAX_DIAMETR)
  515. {
  516. printf_P(PSTR("!!! dy1 = %d\n"), dy1);
  517. return 0;
  518. }
  519. xyzcal_lineXYZ_to(x0, y0, z0, delay_us, 0);
  520. xyzcal_lineXYZ_to(x0, y0 + MAX_DIAMETR, z0, delay_us, -1);
  521. int16_t dy2 = _Y - y0;
  522. if (dy2 >= MAX_DIAMETR)
  523. {
  524. printf_P(PSTR("!!! dy2 = %d\n"), dy2);
  525. return 0;
  526. }
  527. printf_P(PSTR("dx1=%d\n"), dx1);
  528. printf_P(PSTR("dx2=%d\n"), dx2);
  529. printf_P(PSTR("dy1=%d\n"), dy1);
  530. printf_P(PSTR("dy2=%d\n"), dy2);
  531. x0 += (dx2 - dx1) / 2;
  532. y0 += (dy2 - dy1) / 2;
  533. printf_P(PSTR(" x0=%d\n"), x0);
  534. printf_P(PSTR(" y0=%d\n"), y0);
  535. #endif //XYZCAL_FIND_CENTER_DIAGONAL
  536. xyzcal_lineXYZ_to(x0, y0, z0, delay_us, 0);
  537. return ret;
  538. }
  539. #ifdef XYZCAL_FIND_POINT_CENTER
  540. int8_t xyzcal_find_point_center(int16_t x0, int16_t y0, int16_t z0, int16_t min_z, int16_t max_z, uint16_t delay_us, uint8_t turns)
  541. {
  542. uint8_t n;
  543. uint16_t ad;
  544. float ar;
  545. float _cos;
  546. float _sin;
  547. int16_t r_min = 0;
  548. int16_t r_max = 0;
  549. int16_t x_min = 0;
  550. int16_t x_max = 0;
  551. int16_t y_min = 0;
  552. int16_t y_max = 0;
  553. int16_t r = 10;
  554. int16_t x = x0;
  555. int16_t y = y0;
  556. int16_t z = z0;
  557. int8_t _pinda = _PINDA;
  558. for (n = 0; n < turns; n++)
  559. {
  560. uint32_t r_sum = 0;
  561. for (ad = 0; ad < 720; ad++)
  562. {
  563. ar = ad * _PI / 360;
  564. _cos = cos(ar);
  565. _sin = sin(ar);
  566. x = x0 + (int)(_cos * r);
  567. y = y0 + (int)(_sin * r);
  568. xyzcal_lineXYZ_to(x, y, z, 1000, 0);
  569. int8_t pinda = _PINDA;
  570. if (pinda)
  571. r += 1;
  572. else
  573. {
  574. r -= 1;
  575. ad--;
  576. r_sum -= r;
  577. }
  578. if (ad == 0)
  579. {
  580. x_min = x0;
  581. x_max = x0;
  582. y_min = y0;
  583. y_max = y0;
  584. r_min = r;
  585. r_max = r;
  586. }
  587. else if (pinda)
  588. {
  589. if (x_min > x) x_min = (2*x + x_min) / 3;
  590. if (x_max < x) x_max = (2*x + x_max) / 3;
  591. if (y_min > y) y_min = (2*y + y_min) / 3;
  592. if (y_max < y) y_max = (2*y + y_max) / 3;
  593. /* if (x_min > x) x_min = x;
  594. if (x_max < x) x_max = x;
  595. if (y_min > y) y_min = y;
  596. if (y_max < y) y_max = y;*/
  597. if (r_min > r) r_min = r;
  598. if (r_max < r) r_max = r;
  599. }
  600. r_sum += r;
  601. /* if (_pinda != pinda)
  602. {
  603. if (pinda)
  604. DBG(_n("!1 x=%d y=%d\n"), x, y);
  605. else
  606. DBG(_n("!0 x=%d y=%d\n"), x, y);
  607. }*/
  608. _pinda = pinda;
  609. // DBG(_n("x=%d y=%d rx=%d ry=%d\n"), x, y, rx, ry);
  610. }
  611. DBG(_n("x_min=%d x_max=%d y_min=%d y_max=%d r_min=%d r_max=%d r_avg=%d\n"), x_min, x_max, y_min, y_max, r_min, r_max, r_sum / 720);
  612. if ((n > 2) && (n & 1))
  613. {
  614. x0 += (x_min + x_max);
  615. y0 += (y_min + y_max);
  616. x0 /= 3;
  617. y0 /= 3;
  618. int rx = (x_max - x_min) / 2;
  619. int ry = (y_max - y_min) / 2;
  620. r = (rx + ry) / 3;//(rx < ry)?rx:ry;
  621. DBG(_n("x0=%d y0=%d r=%d\n"), x0, y0, r);
  622. }
  623. }
  624. xyzcal_lineXYZ_to(x0, y0, z, 200, 0);
  625. }
  626. #endif //XYZCAL_FIND_POINT_CENTER
  627. uint8_t xyzcal_xycoords2point(int16_t x, int16_t y)
  628. {
  629. uint8_t ix = (x > 10000)?1:0;
  630. uint8_t iy = (y > 10000)?1:0;
  631. return iy?(3-ix):ix;
  632. }
  633. //MK3
  634. #if ((MOTHERBOARD == BOARD_EINSY_1_0a))
  635. const int16_t PROGMEM xyzcal_point_xcoords[4] = {1200, 22000, 22000, 1200};
  636. const int16_t PROGMEM xyzcal_point_ycoords[4] = {600, 600, 19800, 19800};
  637. #endif //((MOTHERBOARD == BOARD_EINSY_1_0a))
  638. //MK2.5
  639. #if ((MOTHERBOARD == BOARD_RAMBO_MINI_1_0) || (MOTHERBOARD == BOARD_RAMBO_MINI_1_3))
  640. const int16_t PROGMEM xyzcal_point_xcoords[4] = {1200, 22000, 22000, 1200};
  641. const int16_t PROGMEM xyzcal_point_ycoords[4] = {700, 700, 19800, 19800};
  642. #endif //((MOTHERBOARD == BOARD_RAMBO_MINI_1_0) || (MOTHERBOARD == BOARD_RAMBO_MINI_1_3))
  643. const uint16_t PROGMEM xyzcal_point_pattern[12] = {0x000, 0x0f0, 0x1f8, 0x3fc, 0x7fe, 0x7fe, 0x7fe, 0x7fe, 0x3fc, 0x1f8, 0x0f0, 0x000};
  644. bool xyzcal_searchZ(void)
  645. {
  646. DBG(_n("xyzcal_searchZ x=%ld y=%ld z=%ld\n"), count_position[X_AXIS], count_position[Y_AXIS], count_position[Z_AXIS]);
  647. int16_t x0 = _X;
  648. int16_t y0 = _Y;
  649. int16_t z0 = _Z;
  650. // int16_t min_z = -6000;
  651. // int16_t dz = 100;
  652. int16_t z = z0;
  653. while (z > -2300) //-6mm + 0.25mm
  654. {
  655. uint16_t ad = 0;
  656. if (xyzcal_spiral8(x0, y0, z, 100, 900, 320, 1, &ad)) //dz=100 radius=900 delay=400
  657. {
  658. int16_t x_on = _X;
  659. int16_t y_on = _Y;
  660. int16_t z_on = _Z;
  661. DBG(_n(" ON-SIGNAL at x=%d y=%d z=%d ad=%d\n"), x_on, y_on, z_on, ad);
  662. return true;
  663. }
  664. z -= 400;
  665. }
  666. DBG(_n("xyzcal_searchZ no signal\n x=%ld y=%ld z=%ld\n"), count_position[X_AXIS], count_position[Y_AXIS], count_position[Z_AXIS]);
  667. return false;
  668. }
  669. bool xyzcal_scan_and_process(void)
  670. {
  671. DBG(_n("sizeof(block_buffer)=%d\n"), sizeof(block_t)*BLOCK_BUFFER_SIZE);
  672. // DBG(_n("sizeof(pixels)=%d\n"), 32*32);
  673. // DBG(_n("sizeof(histo)=%d\n"), 2*16);
  674. // DBG(_n("sizeof(pattern)=%d\n"), 2*12);
  675. DBG(_n("sizeof(total)=%d\n"), 32*32+2*16+2*12);
  676. bool ret = false;
  677. int16_t x = _X;
  678. int16_t y = _Y;
  679. int16_t z = _Z;
  680. uint8_t* pixels = (uint8_t*)block_buffer;
  681. xyzcal_scan_pixels_32x32(x, y, z - 72, 2400, 200, pixels);
  682. uint16_t* histo = (uint16_t*)(pixels + 32*32);
  683. xyzcal_histo_pixels_32x32(pixels, histo);
  684. xyzcal_adjust_pixels(pixels, histo);
  685. uint16_t* pattern = (uint16_t*)(histo + 2*16);
  686. for (uint8_t i = 0; i < 12; i++)
  687. {
  688. pattern[i] = pgm_read_word_far((uint16_t*)(xyzcal_point_pattern + i));
  689. // DBG(_n(" pattern[%d]=%d\n"), i, pattern[i]);
  690. }
  691. uint8_t c = 0;
  692. uint8_t r = 0;
  693. if (xyzcal_find_pattern_12x12_in_32x32(pixels, pattern, &c, &r) > 66) //total pixels=144, corner=12 (1/2 = 66)
  694. {
  695. DBG(_n(" pattern found at %d %d\n"), c, r);
  696. c += 6;
  697. r += 6;
  698. x += ((int16_t)c - 16) << 6;
  699. y += ((int16_t)r - 16) << 6;
  700. DBG(_n(" x=%d y=%d z=%d\n"), x, y, z);
  701. xyzcal_lineXYZ_to(x, y, z, 200, 0);
  702. ret = true;
  703. }
  704. for (uint16_t i = 0; i < sizeof(block_t)*BLOCK_BUFFER_SIZE; i++)
  705. pixels[i] = 0;
  706. return ret;
  707. }
  708. bool xyzcal_find_bed_induction_sensor_point_xy(void)
  709. {
  710. DBG(_n("xyzcal_find_bed_induction_sensor_point_xy x=%ld y=%ld z=%ld\n"), count_position[X_AXIS], count_position[Y_AXIS], count_position[Z_AXIS]);
  711. bool ret = false;
  712. st_synchronize();
  713. int16_t x = _X;
  714. int16_t y = _Y;
  715. int16_t z = _Z;
  716. uint8_t point = xyzcal_xycoords2point(x, y);
  717. x = pgm_read_word_far((uint16_t*)(xyzcal_point_xcoords + point));
  718. y = pgm_read_word_far((uint16_t*)(xyzcal_point_ycoords + point));
  719. DBG(_n("point=%d x=%d y=%d z=%d\n"), point, x, y, z);
  720. xyzcal_meassure_enter();
  721. xyzcal_lineXYZ_to(x, y, z, 200, 0);
  722. if (xyzcal_searchZ())
  723. {
  724. int16_t z = _Z;
  725. xyzcal_lineXYZ_to(x, y, z, 200, 0);
  726. if (xyzcal_scan_and_process())
  727. {
  728. if (xyzcal_find_point_center2(500))
  729. {
  730. uint32_t x_avg = 0;
  731. uint32_t y_avg = 0;
  732. uint8_t n; for (n = 0; n < 4; n++)
  733. {
  734. if (!xyzcal_find_point_center2(1000)) break;
  735. x_avg += _X;
  736. y_avg += _Y;
  737. }
  738. if (n == 4)
  739. {
  740. xyzcal_lineXYZ_to(x_avg >> 2, y_avg >> 2, _Z, 200, 0);
  741. ret = true;
  742. }
  743. }
  744. }
  745. }
  746. xyzcal_meassure_leave();
  747. return ret;
  748. }
  749. #endif //NEW_XYZCAL