mesh_bed_calibration.cpp 89 KB

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  1. #include "Marlin.h"
  2. #include "Configuration.h"
  3. #include "language_all.h"
  4. #include "mesh_bed_calibration.h"
  5. #include "mesh_bed_leveling.h"
  6. #include "stepper.h"
  7. #include "ultralcd.h"
  8. uint8_t world2machine_correction_mode;
  9. float world2machine_rotation_and_skew[2][2];
  10. float world2machine_rotation_and_skew_inv[2][2];
  11. float world2machine_shift[2];
  12. // Weight of the Y coordinate for the least squares fitting of the bed induction sensor targets.
  13. // Only used for the first row of the points, which may not befully in reach of the sensor.
  14. #define WEIGHT_FIRST_ROW_X_HIGH (1.f)
  15. #define WEIGHT_FIRST_ROW_X_LOW (0.35f)
  16. #define WEIGHT_FIRST_ROW_Y_HIGH (0.3f)
  17. #define WEIGHT_FIRST_ROW_Y_LOW (0.0f)
  18. #define BED_ZERO_REF_X (- 22.f + X_PROBE_OFFSET_FROM_EXTRUDER)
  19. #define BED_ZERO_REF_Y (- 0.6f + Y_PROBE_OFFSET_FROM_EXTRUDER)
  20. // Scaling of the real machine axes against the programmed dimensions in the firmware.
  21. // The correction is tiny, here around 0.5mm on 250mm length.
  22. //#define MACHINE_AXIS_SCALE_X ((250.f - 0.5f) / 250.f)
  23. //#define MACHINE_AXIS_SCALE_Y ((250.f - 0.5f) / 250.f)
  24. #define MACHINE_AXIS_SCALE_X 1.f
  25. #define MACHINE_AXIS_SCALE_Y 1.f
  26. // 0.12 degrees equals to an offset of 0.5mm on 250mm length.
  27. #define BED_SKEW_ANGLE_MILD (0.12f * M_PI / 180.f)
  28. // 0.25 degrees equals to an offset of 1.1mm on 250mm length.
  29. #define BED_SKEW_ANGLE_EXTREME (0.25f * M_PI / 180.f)
  30. #define BED_CALIBRATION_POINT_OFFSET_MAX_EUCLIDIAN (0.8f)
  31. #define BED_CALIBRATION_POINT_OFFSET_MAX_1ST_ROW_X (0.8f)
  32. #define BED_CALIBRATION_POINT_OFFSET_MAX_1ST_ROW_Y (1.5f)
  33. #define MIN_BED_SENSOR_POINT_RESPONSE_DMR (2.0f)
  34. //#define Y_MIN_POS_FOR_BED_CALIBRATION (MANUAL_Y_HOME_POS-0.2f)
  35. #define Y_MIN_POS_FOR_BED_CALIBRATION (Y_MIN_POS)
  36. // Distances toward the print bed edge may not be accurate.
  37. #define Y_MIN_POS_CALIBRATION_POINT_ACCURATE (Y_MIN_POS + 3.f)
  38. // When the measured point center is out of reach of the sensor, Y coordinate will be ignored
  39. // by the Least Squares fitting and the X coordinate will be weighted low.
  40. #define Y_MIN_POS_CALIBRATION_POINT_OUT_OF_REACH (Y_MIN_POS - 0.5f)
  41. // Positions of the bed reference points in the machine coordinates, referenced to the P.I.N.D.A sensor.
  42. // The points are ordered in a zig-zag fashion to speed up the calibration.
  43. const float bed_ref_points[] PROGMEM = {
  44. 13.f - BED_ZERO_REF_X, 6.4f - BED_ZERO_REF_Y,
  45. 115.f - BED_ZERO_REF_X, 6.4f - BED_ZERO_REF_Y,
  46. 216.f - BED_ZERO_REF_X, 6.4f - BED_ZERO_REF_Y,
  47. 216.f - BED_ZERO_REF_X, 104.4f - BED_ZERO_REF_Y,
  48. 115.f - BED_ZERO_REF_X, 104.4f - BED_ZERO_REF_Y,
  49. 13.f - BED_ZERO_REF_X, 104.4f - BED_ZERO_REF_Y,
  50. 13.f - BED_ZERO_REF_X, 202.4f - BED_ZERO_REF_Y,
  51. 115.f - BED_ZERO_REF_X, 202.4f - BED_ZERO_REF_Y,
  52. 216.f - BED_ZERO_REF_X, 202.4f - BED_ZERO_REF_Y
  53. };
  54. // Positions of the bed reference points in the machine coordinates, referenced to the P.I.N.D.A sensor.
  55. // The points are the following: center front, center right, center rear, center left.
  56. const float bed_ref_points_4[] PROGMEM = {
  57. 115.f - BED_ZERO_REF_X, 6.4f - BED_ZERO_REF_Y,
  58. 216.f - BED_ZERO_REF_X, 104.4f - BED_ZERO_REF_Y,
  59. 115.f - BED_ZERO_REF_X, 202.4f - BED_ZERO_REF_Y,
  60. 13.f - BED_ZERO_REF_X, 104.4f - BED_ZERO_REF_Y
  61. };
  62. static inline float sqr(float x) { return x * x; }
  63. // Weight of a point coordinate in a least squares optimization.
  64. // The first row of points may not be fully reachable
  65. // and the y values may be shortened a bit by the bed carriage
  66. // pulling the belt up.
  67. static inline float point_weight_x(const uint8_t i, const float &y)
  68. {
  69. float w = 1.f;
  70. if (i < 3) {
  71. if (y >= Y_MIN_POS_CALIBRATION_POINT_ACCURATE) {
  72. w = WEIGHT_FIRST_ROW_X_HIGH;
  73. } else if (y < Y_MIN_POS_CALIBRATION_POINT_OUT_OF_REACH) {
  74. // If the point is fully outside, give it some weight.
  75. w = WEIGHT_FIRST_ROW_X_LOW;
  76. } else {
  77. // Linearly interpolate the weight from 1 to WEIGHT_FIRST_ROW_X.
  78. float t = (y - Y_MIN_POS_CALIBRATION_POINT_OUT_OF_REACH) / (Y_MIN_POS_CALIBRATION_POINT_ACCURATE - Y_MIN_POS_CALIBRATION_POINT_OUT_OF_REACH);
  79. w = (1.f - t) * WEIGHT_FIRST_ROW_X_LOW + t * WEIGHT_FIRST_ROW_X_HIGH;
  80. }
  81. }
  82. return w;
  83. }
  84. // Weight of a point coordinate in a least squares optimization.
  85. // The first row of points may not be fully reachable
  86. // and the y values may be shortened a bit by the bed carriage
  87. // pulling the belt up.
  88. static inline float point_weight_y(const uint8_t i, const float &y)
  89. {
  90. float w = 1.f;
  91. if (i < 3) {
  92. if (y >= Y_MIN_POS_CALIBRATION_POINT_ACCURATE) {
  93. w = WEIGHT_FIRST_ROW_Y_HIGH;
  94. } else if (y < Y_MIN_POS_CALIBRATION_POINT_OUT_OF_REACH) {
  95. // If the point is fully outside, give it some weight.
  96. w = WEIGHT_FIRST_ROW_Y_LOW;
  97. } else {
  98. // Linearly interpolate the weight from 1 to WEIGHT_FIRST_ROW_X.
  99. float t = (y - Y_MIN_POS_CALIBRATION_POINT_OUT_OF_REACH) / (Y_MIN_POS_CALIBRATION_POINT_ACCURATE - Y_MIN_POS_CALIBRATION_POINT_OUT_OF_REACH);
  100. w = (1.f - t) * WEIGHT_FIRST_ROW_Y_LOW + t * WEIGHT_FIRST_ROW_Y_HIGH;
  101. }
  102. }
  103. return w;
  104. }
  105. // Non-Linear Least Squares fitting of the bed to the measured induction points
  106. // using the Gauss-Newton method.
  107. // This method will maintain a unity length of the machine axes,
  108. // which is the correct approach if the sensor points are not measured precisely.
  109. BedSkewOffsetDetectionResultType calculate_machine_skew_and_offset_LS(
  110. // Matrix of maximum 9 2D points (18 floats)
  111. const float *measured_pts,
  112. uint8_t npts,
  113. const float *true_pts,
  114. // Resulting correction matrix.
  115. float *vec_x,
  116. float *vec_y,
  117. float *cntr,
  118. // Temporary values, 49-18-(2*3)=25 floats
  119. // , float *temp
  120. int8_t verbosity_level
  121. )
  122. {
  123. if (verbosity_level >= 10) {
  124. // Show the initial state, before the fitting.
  125. SERIAL_ECHOPGM("X vector, initial: ");
  126. MYSERIAL.print(vec_x[0], 5);
  127. SERIAL_ECHOPGM(", ");
  128. MYSERIAL.print(vec_x[1], 5);
  129. SERIAL_ECHOLNPGM("");
  130. SERIAL_ECHOPGM("Y vector, initial: ");
  131. MYSERIAL.print(vec_y[0], 5);
  132. SERIAL_ECHOPGM(", ");
  133. MYSERIAL.print(vec_y[1], 5);
  134. SERIAL_ECHOLNPGM("");
  135. SERIAL_ECHOPGM("center, initial: ");
  136. MYSERIAL.print(cntr[0], 5);
  137. SERIAL_ECHOPGM(", ");
  138. MYSERIAL.print(cntr[1], 5);
  139. SERIAL_ECHOLNPGM("");
  140. for (uint8_t i = 0; i < npts; ++i) {
  141. SERIAL_ECHOPGM("point #");
  142. MYSERIAL.print(int(i));
  143. SERIAL_ECHOPGM(" measured: (");
  144. MYSERIAL.print(measured_pts[i * 2], 5);
  145. SERIAL_ECHOPGM(", ");
  146. MYSERIAL.print(measured_pts[i * 2 + 1], 5);
  147. SERIAL_ECHOPGM("); target: (");
  148. MYSERIAL.print(pgm_read_float(true_pts + i * 2), 5);
  149. SERIAL_ECHOPGM(", ");
  150. MYSERIAL.print(pgm_read_float(true_pts + i * 2 + 1), 5);
  151. SERIAL_ECHOPGM("), error: ");
  152. MYSERIAL.print(sqrt(
  153. sqr(pgm_read_float(true_pts + i * 2) - measured_pts[i * 2]) +
  154. sqr(pgm_read_float(true_pts + i * 2 + 1) - measured_pts[i * 2 + 1])), 5);
  155. SERIAL_ECHOLNPGM("");
  156. }
  157. delay_keep_alive(100);
  158. }
  159. // Run some iterations of the Gauss-Newton method of non-linear least squares.
  160. // Initial set of parameters:
  161. // X,Y offset
  162. cntr[0] = 0.f;
  163. cntr[1] = 0.f;
  164. // Rotation of the machine X axis from the bed X axis.
  165. float a1 = 0;
  166. // Rotation of the machine Y axis from the bed Y axis.
  167. float a2 = 0;
  168. for (int8_t iter = 0; iter < 100; ++iter) {
  169. float c1 = cos(a1) * MACHINE_AXIS_SCALE_X;
  170. float s1 = sin(a1) * MACHINE_AXIS_SCALE_X;
  171. float c2 = cos(a2) * MACHINE_AXIS_SCALE_Y;
  172. float s2 = sin(a2) * MACHINE_AXIS_SCALE_Y;
  173. // Prepare the Normal equation for the Gauss-Newton method.
  174. float A[4][4] = { 0.f };
  175. float b[4] = { 0.f };
  176. float acc;
  177. for (uint8_t r = 0; r < 4; ++r) {
  178. for (uint8_t c = 0; c < 4; ++c) {
  179. acc = 0;
  180. // J^T times J
  181. for (uint8_t i = 0; i < npts; ++i) {
  182. // First for the residuum in the x axis:
  183. if (r != 1 && c != 1) {
  184. float a =
  185. (r == 0) ? 1.f :
  186. ((r == 2) ? (-s1 * measured_pts[2 * i]) :
  187. (-c2 * measured_pts[2 * i + 1]));
  188. float b =
  189. (c == 0) ? 1.f :
  190. ((c == 2) ? (-s1 * measured_pts[2 * i]) :
  191. (-c2 * measured_pts[2 * i + 1]));
  192. float w = point_weight_x(i, measured_pts[2 * i + 1]);
  193. acc += a * b * w;
  194. }
  195. // Second for the residuum in the y axis.
  196. // The first row of the points have a low weight, because their position may not be known
  197. // with a sufficient accuracy.
  198. if (r != 0 && c != 0) {
  199. float a =
  200. (r == 1) ? 1.f :
  201. ((r == 2) ? ( c1 * measured_pts[2 * i]) :
  202. (-s2 * measured_pts[2 * i + 1]));
  203. float b =
  204. (c == 1) ? 1.f :
  205. ((c == 2) ? ( c1 * measured_pts[2 * i]) :
  206. (-s2 * measured_pts[2 * i + 1]));
  207. float w = point_weight_y(i, measured_pts[2 * i + 1]);
  208. acc += a * b * w;
  209. }
  210. }
  211. A[r][c] = acc;
  212. }
  213. // J^T times f(x)
  214. acc = 0.f;
  215. for (uint8_t i = 0; i < npts; ++i) {
  216. {
  217. float j =
  218. (r == 0) ? 1.f :
  219. ((r == 1) ? 0.f :
  220. ((r == 2) ? (-s1 * measured_pts[2 * i]) :
  221. (-c2 * measured_pts[2 * i + 1])));
  222. float fx = c1 * measured_pts[2 * i] - s2 * measured_pts[2 * i + 1] + cntr[0] - pgm_read_float(true_pts + i * 2);
  223. float w = point_weight_x(i, measured_pts[2 * i + 1]);
  224. acc += j * fx * w;
  225. }
  226. {
  227. float j =
  228. (r == 0) ? 0.f :
  229. ((r == 1) ? 1.f :
  230. ((r == 2) ? ( c1 * measured_pts[2 * i]) :
  231. (-s2 * measured_pts[2 * i + 1])));
  232. float fy = s1 * measured_pts[2 * i] + c2 * measured_pts[2 * i + 1] + cntr[1] - pgm_read_float(true_pts + i * 2 + 1);
  233. float w = point_weight_y(i, measured_pts[2 * i + 1]);
  234. acc += j * fy * w;
  235. }
  236. }
  237. b[r] = -acc;
  238. }
  239. // Solve for h by a Gauss iteration method.
  240. float h[4] = { 0.f };
  241. for (uint8_t gauss_iter = 0; gauss_iter < 100; ++gauss_iter) {
  242. h[0] = (b[0] - A[0][1] * h[1] - A[0][2] * h[2] - A[0][3] * h[3]) / A[0][0];
  243. h[1] = (b[1] - A[1][0] * h[0] - A[1][2] * h[2] - A[1][3] * h[3]) / A[1][1];
  244. h[2] = (b[2] - A[2][0] * h[0] - A[2][1] * h[1] - A[2][3] * h[3]) / A[2][2];
  245. h[3] = (b[3] - A[3][0] * h[0] - A[3][1] * h[1] - A[3][2] * h[2]) / A[3][3];
  246. }
  247. // and update the current position with h.
  248. // It may be better to use the Levenberg-Marquart method here,
  249. // but because we are very close to the solution alread,
  250. // the simple Gauss-Newton non-linear Least Squares method works well enough.
  251. cntr[0] += h[0];
  252. cntr[1] += h[1];
  253. a1 += h[2];
  254. a2 += h[3];
  255. if (verbosity_level >= 20) {
  256. SERIAL_ECHOPGM("iteration: ");
  257. MYSERIAL.print(iter, 0);
  258. SERIAL_ECHOPGM("correction vector: ");
  259. MYSERIAL.print(h[0], 5);
  260. SERIAL_ECHOPGM(", ");
  261. MYSERIAL.print(h[1], 5);
  262. SERIAL_ECHOPGM(", ");
  263. MYSERIAL.print(h[2], 5);
  264. SERIAL_ECHOPGM(", ");
  265. MYSERIAL.print(h[3], 5);
  266. SERIAL_ECHOLNPGM("");
  267. SERIAL_ECHOPGM("corrected x/y: ");
  268. MYSERIAL.print(cntr[0], 5);
  269. SERIAL_ECHOPGM(", ");
  270. MYSERIAL.print(cntr[0], 5);
  271. SERIAL_ECHOLNPGM("");
  272. SERIAL_ECHOPGM("corrected angles: ");
  273. MYSERIAL.print(180.f * a1 / M_PI, 5);
  274. SERIAL_ECHOPGM(", ");
  275. MYSERIAL.print(180.f * a2 / M_PI, 5);
  276. SERIAL_ECHOLNPGM("");
  277. }
  278. }
  279. vec_x[0] = cos(a1) * MACHINE_AXIS_SCALE_X;
  280. vec_x[1] = sin(a1) * MACHINE_AXIS_SCALE_X;
  281. vec_y[0] = -sin(a2) * MACHINE_AXIS_SCALE_Y;
  282. vec_y[1] = cos(a2) * MACHINE_AXIS_SCALE_Y;
  283. BedSkewOffsetDetectionResultType result = BED_SKEW_OFFSET_DETECTION_PERFECT;
  284. {
  285. float angleDiff = fabs(a2 - a1);
  286. if (angleDiff > BED_SKEW_ANGLE_MILD)
  287. result = (angleDiff > BED_SKEW_ANGLE_EXTREME) ?
  288. BED_SKEW_OFFSET_DETECTION_SKEW_EXTREME :
  289. BED_SKEW_OFFSET_DETECTION_SKEW_MILD;
  290. if (fabs(a1) > BED_SKEW_ANGLE_EXTREME ||
  291. fabs(a2) > BED_SKEW_ANGLE_EXTREME)
  292. result = BED_SKEW_OFFSET_DETECTION_SKEW_EXTREME;
  293. }
  294. if (verbosity_level >= 1) {
  295. SERIAL_ECHOPGM("correction angles: ");
  296. MYSERIAL.print(180.f * a1 / M_PI, 5);
  297. SERIAL_ECHOPGM(", ");
  298. MYSERIAL.print(180.f * a2 / M_PI, 5);
  299. SERIAL_ECHOLNPGM("");
  300. }
  301. if (verbosity_level >= 10) {
  302. // Show the adjusted state, before the fitting.
  303. SERIAL_ECHOPGM("X vector new, inverted: ");
  304. MYSERIAL.print(vec_x[0], 5);
  305. SERIAL_ECHOPGM(", ");
  306. MYSERIAL.print(vec_x[1], 5);
  307. SERIAL_ECHOLNPGM("");
  308. SERIAL_ECHOPGM("Y vector new, inverted: ");
  309. MYSERIAL.print(vec_y[0], 5);
  310. SERIAL_ECHOPGM(", ");
  311. MYSERIAL.print(vec_y[1], 5);
  312. SERIAL_ECHOLNPGM("");
  313. SERIAL_ECHOPGM("center new, inverted: ");
  314. MYSERIAL.print(cntr[0], 5);
  315. SERIAL_ECHOPGM(", ");
  316. MYSERIAL.print(cntr[1], 5);
  317. SERIAL_ECHOLNPGM("");
  318. delay_keep_alive(100);
  319. SERIAL_ECHOLNPGM("Error after correction: ");
  320. }
  321. // Measure the error after correction.
  322. for (uint8_t i = 0; i < npts; ++i) {
  323. float x = vec_x[0] * measured_pts[i * 2] + vec_y[0] * measured_pts[i * 2 + 1] + cntr[0];
  324. float y = vec_x[1] * measured_pts[i * 2] + vec_y[1] * measured_pts[i * 2 + 1] + cntr[1];
  325. float errX = sqr(pgm_read_float(true_pts + i * 2) - x);
  326. float errY = sqr(pgm_read_float(true_pts + i * 2 + 1) - y);
  327. float err = sqrt(errX + errY);
  328. if (i < 3) {
  329. float w = point_weight_y(i, measured_pts[2 * i + 1]);
  330. if (sqrt(errX) > BED_CALIBRATION_POINT_OFFSET_MAX_1ST_ROW_X ||
  331. (w != 0.f && sqrt(errY) > BED_CALIBRATION_POINT_OFFSET_MAX_1ST_ROW_Y))
  332. result = BED_SKEW_OFFSET_DETECTION_FITTING_FAILED;
  333. } else {
  334. if (err > BED_CALIBRATION_POINT_OFFSET_MAX_EUCLIDIAN)
  335. result = BED_SKEW_OFFSET_DETECTION_FITTING_FAILED;
  336. }
  337. if (verbosity_level >= 10) {
  338. SERIAL_ECHOPGM("point #");
  339. MYSERIAL.print(int(i));
  340. SERIAL_ECHOPGM(" measured: (");
  341. MYSERIAL.print(measured_pts[i * 2], 5);
  342. SERIAL_ECHOPGM(", ");
  343. MYSERIAL.print(measured_pts[i * 2 + 1], 5);
  344. SERIAL_ECHOPGM("); corrected: (");
  345. MYSERIAL.print(x, 5);
  346. SERIAL_ECHOPGM(", ");
  347. MYSERIAL.print(y, 5);
  348. SERIAL_ECHOPGM("); target: (");
  349. MYSERIAL.print(pgm_read_float(true_pts + i * 2), 5);
  350. SERIAL_ECHOPGM(", ");
  351. MYSERIAL.print(pgm_read_float(true_pts + i * 2 + 1), 5);
  352. SERIAL_ECHOPGM("), error: ");
  353. MYSERIAL.print(err);
  354. SERIAL_ECHOLNPGM("");
  355. }
  356. }
  357. #if 0
  358. if (result == BED_SKEW_OFFSET_DETECTION_PERFECT && fabs(a1) < BED_SKEW_ANGLE_MILD && fabs(a2) < BED_SKEW_ANGLE_MILD) {
  359. if (verbosity_level > 0)
  360. SERIAL_ECHOLNPGM("Very little skew detected. Disabling skew correction.");
  361. // Just disable the skew correction.
  362. vec_x[0] = MACHINE_AXIS_SCALE_X;
  363. vec_x[1] = 0.f;
  364. vec_y[0] = 0.f;
  365. vec_y[1] = MACHINE_AXIS_SCALE_Y;
  366. }
  367. #else
  368. if (result == BED_SKEW_OFFSET_DETECTION_PERFECT) {
  369. if (verbosity_level > 0)
  370. SERIAL_ECHOLNPGM("Very little skew detected. Orthogonalizing the axes.");
  371. // Orthogonalize the axes.
  372. a1 = 0.5f * (a1 + a2);
  373. vec_x[0] = cos(a1) * MACHINE_AXIS_SCALE_X;
  374. vec_x[1] = sin(a1) * MACHINE_AXIS_SCALE_X;
  375. vec_y[0] = -sin(a1) * MACHINE_AXIS_SCALE_Y;
  376. vec_y[1] = cos(a1) * MACHINE_AXIS_SCALE_Y;
  377. // Refresh the offset.
  378. cntr[0] = 0.f;
  379. cntr[1] = 0.f;
  380. float wx = 0.f;
  381. float wy = 0.f;
  382. for (int8_t i = 0; i < 9; ++ i) {
  383. float x = vec_x[0] * measured_pts[i * 2] + vec_y[0] * measured_pts[i * 2 + 1];
  384. float y = vec_x[1] * measured_pts[i * 2] + vec_y[1] * measured_pts[i * 2 + 1];
  385. float w = point_weight_x(i, y);
  386. cntr[0] += w * (pgm_read_float(true_pts + i * 2) - x);
  387. wx += w;
  388. w = point_weight_y(i, y);
  389. cntr[1] += w * (pgm_read_float(true_pts + i * 2 + 1) - y);
  390. wy += w;
  391. }
  392. cntr[0] /= wx;
  393. cntr[1] /= wy;
  394. }
  395. #endif
  396. // Invert the transformation matrix made of vec_x, vec_y and cntr.
  397. {
  398. float d = vec_x[0] * vec_y[1] - vec_x[1] * vec_y[0];
  399. float Ainv[2][2] = {
  400. { vec_y[1] / d, -vec_y[0] / d },
  401. { -vec_x[1] / d, vec_x[0] / d }
  402. };
  403. float cntrInv[2] = {
  404. -Ainv[0][0] * cntr[0] - Ainv[0][1] * cntr[1],
  405. -Ainv[1][0] * cntr[0] - Ainv[1][1] * cntr[1]
  406. };
  407. vec_x[0] = Ainv[0][0];
  408. vec_x[1] = Ainv[1][0];
  409. vec_y[0] = Ainv[0][1];
  410. vec_y[1] = Ainv[1][1];
  411. cntr[0] = cntrInv[0];
  412. cntr[1] = cntrInv[1];
  413. }
  414. if (verbosity_level >= 1) {
  415. // Show the adjusted state, before the fitting.
  416. SERIAL_ECHOPGM("X vector, adjusted: ");
  417. MYSERIAL.print(vec_x[0], 5);
  418. SERIAL_ECHOPGM(", ");
  419. MYSERIAL.print(vec_x[1], 5);
  420. SERIAL_ECHOLNPGM("");
  421. SERIAL_ECHOPGM("Y vector, adjusted: ");
  422. MYSERIAL.print(vec_y[0], 5);
  423. SERIAL_ECHOPGM(", ");
  424. MYSERIAL.print(vec_y[1], 5);
  425. SERIAL_ECHOLNPGM("");
  426. SERIAL_ECHOPGM("center, adjusted: ");
  427. MYSERIAL.print(cntr[0], 5);
  428. SERIAL_ECHOPGM(", ");
  429. MYSERIAL.print(cntr[1], 5);
  430. SERIAL_ECHOLNPGM("");
  431. delay_keep_alive(100);
  432. }
  433. if (verbosity_level >= 2) {
  434. SERIAL_ECHOLNPGM("Difference after correction: ");
  435. for (uint8_t i = 0; i < npts; ++i) {
  436. float x = vec_x[0] * pgm_read_float(true_pts + i * 2) + vec_y[0] * pgm_read_float(true_pts + i * 2 + 1) + cntr[0];
  437. float y = vec_x[1] * pgm_read_float(true_pts + i * 2) + vec_y[1] * pgm_read_float(true_pts + i * 2 + 1) + cntr[1];
  438. SERIAL_ECHOPGM("point #");
  439. MYSERIAL.print(int(i));
  440. SERIAL_ECHOPGM("measured: (");
  441. MYSERIAL.print(measured_pts[i * 2], 5);
  442. SERIAL_ECHOPGM(", ");
  443. MYSERIAL.print(measured_pts[i * 2 + 1], 5);
  444. SERIAL_ECHOPGM("); measured-corrected: (");
  445. MYSERIAL.print(x, 5);
  446. SERIAL_ECHOPGM(", ");
  447. MYSERIAL.print(y, 5);
  448. SERIAL_ECHOPGM("); target: (");
  449. MYSERIAL.print(pgm_read_float(true_pts + i * 2), 5);
  450. SERIAL_ECHOPGM(", ");
  451. MYSERIAL.print(pgm_read_float(true_pts + i * 2 + 1), 5);
  452. SERIAL_ECHOPGM("), error: ");
  453. MYSERIAL.print(sqrt(sqr(measured_pts[i * 2] - x) + sqr(measured_pts[i * 2 + 1] - y)));
  454. SERIAL_ECHOLNPGM("");
  455. }
  456. delay_keep_alive(100);
  457. }
  458. return result;
  459. }
  460. void reset_bed_offset_and_skew()
  461. {
  462. eeprom_update_dword((uint32_t*)(EEPROM_BED_CALIBRATION_CENTER+0), 0x0FFFFFFFF);
  463. eeprom_update_dword((uint32_t*)(EEPROM_BED_CALIBRATION_CENTER+4), 0x0FFFFFFFF);
  464. eeprom_update_dword((uint32_t*)(EEPROM_BED_CALIBRATION_VEC_X +0), 0x0FFFFFFFF);
  465. eeprom_update_dword((uint32_t*)(EEPROM_BED_CALIBRATION_VEC_X +4), 0x0FFFFFFFF);
  466. eeprom_update_dword((uint32_t*)(EEPROM_BED_CALIBRATION_VEC_Y +0), 0x0FFFFFFFF);
  467. eeprom_update_dword((uint32_t*)(EEPROM_BED_CALIBRATION_VEC_Y +4), 0x0FFFFFFFF);
  468. // Reset the 8 16bit offsets.
  469. for (int8_t i = 0; i < 4; ++ i)
  470. eeprom_update_dword((uint32_t*)(EEPROM_BED_CALIBRATION_Z_JITTER+i*4), 0x0FFFFFFFF);
  471. }
  472. bool is_bed_z_jitter_data_valid()
  473. {
  474. for (int8_t i = 0; i < 8; ++ i)
  475. if (eeprom_read_word((uint16_t*)(EEPROM_BED_CALIBRATION_Z_JITTER+i*2)) == 0x0FFFF)
  476. return false;
  477. return true;
  478. }
  479. static void world2machine_update(const float vec_x[2], const float vec_y[2], const float cntr[2])
  480. {
  481. world2machine_rotation_and_skew[0][0] = vec_x[0];
  482. world2machine_rotation_and_skew[1][0] = vec_x[1];
  483. world2machine_rotation_and_skew[0][1] = vec_y[0];
  484. world2machine_rotation_and_skew[1][1] = vec_y[1];
  485. world2machine_shift[0] = cntr[0];
  486. world2machine_shift[1] = cntr[1];
  487. // No correction.
  488. world2machine_correction_mode = WORLD2MACHINE_CORRECTION_NONE;
  489. if (world2machine_shift[0] != 0.f || world2machine_shift[1] != 0.f)
  490. // Shift correction.
  491. world2machine_correction_mode |= WORLD2MACHINE_CORRECTION_SHIFT;
  492. if (world2machine_rotation_and_skew[0][0] != 1.f || world2machine_rotation_and_skew[0][1] != 0.f ||
  493. world2machine_rotation_and_skew[1][0] != 0.f || world2machine_rotation_and_skew[1][1] != 1.f) {
  494. // Rotation & skew correction.
  495. world2machine_correction_mode |= WORLD2MACHINE_CORRECTION_SKEW;
  496. // Invert the world2machine matrix.
  497. float d = world2machine_rotation_and_skew[0][0] * world2machine_rotation_and_skew[1][1] - world2machine_rotation_and_skew[1][0] * world2machine_rotation_and_skew[0][1];
  498. world2machine_rotation_and_skew_inv[0][0] = world2machine_rotation_and_skew[1][1] / d;
  499. world2machine_rotation_and_skew_inv[0][1] = -world2machine_rotation_and_skew[0][1] / d;
  500. world2machine_rotation_and_skew_inv[1][0] = -world2machine_rotation_and_skew[1][0] / d;
  501. world2machine_rotation_and_skew_inv[1][1] = world2machine_rotation_and_skew[0][0] / d;
  502. } else {
  503. world2machine_rotation_and_skew_inv[0][0] = 1.f;
  504. world2machine_rotation_and_skew_inv[0][1] = 0.f;
  505. world2machine_rotation_and_skew_inv[1][0] = 0.f;
  506. world2machine_rotation_and_skew_inv[1][1] = 1.f;
  507. }
  508. }
  509. void world2machine_reset()
  510. {
  511. const float vx[] = { 1.f, 0.f };
  512. const float vy[] = { 0.f, 1.f };
  513. const float cntr[] = { 0.f, 0.f };
  514. world2machine_update(vx, vy, cntr);
  515. }
  516. void world2machine_revert_to_uncorrected()
  517. {
  518. if (world2machine_correction_mode != WORLD2MACHINE_CORRECTION_NONE) {
  519. // Reset the machine correction matrix.
  520. const float vx[] = { 1.f, 0.f };
  521. const float vy[] = { 0.f, 1.f };
  522. const float cntr[] = { 0.f, 0.f };
  523. world2machine_update(vx, vy, cntr);
  524. // Wait for the motors to stop and update the current position with the absolute values.
  525. st_synchronize();
  526. current_position[X_AXIS] = st_get_position_mm(X_AXIS);
  527. current_position[Y_AXIS] = st_get_position_mm(Y_AXIS);
  528. }
  529. }
  530. static inline bool vec_undef(const float v[2])
  531. {
  532. const uint32_t *vx = (const uint32_t*)v;
  533. return vx[0] == 0x0FFFFFFFF || vx[1] == 0x0FFFFFFFF;
  534. }
  535. void world2machine_initialize()
  536. {
  537. // SERIAL_ECHOLNPGM("world2machine_initialize()");
  538. float cntr[2] = {
  539. eeprom_read_float((float*)(EEPROM_BED_CALIBRATION_CENTER+0)),
  540. eeprom_read_float((float*)(EEPROM_BED_CALIBRATION_CENTER+4))
  541. };
  542. float vec_x[2] = {
  543. eeprom_read_float((float*)(EEPROM_BED_CALIBRATION_VEC_X +0)),
  544. eeprom_read_float((float*)(EEPROM_BED_CALIBRATION_VEC_X +4))
  545. };
  546. float vec_y[2] = {
  547. eeprom_read_float((float*)(EEPROM_BED_CALIBRATION_VEC_Y +0)),
  548. eeprom_read_float((float*)(EEPROM_BED_CALIBRATION_VEC_Y +4))
  549. };
  550. bool reset = false;
  551. if (vec_undef(cntr) || vec_undef(vec_x) || vec_undef(vec_y)) {
  552. // SERIAL_ECHOLNPGM("Undefined bed correction matrix.");
  553. reset = true;
  554. }
  555. else {
  556. // Length of the vec_x shall be close to unity.
  557. float l = sqrt(vec_x[0] * vec_x[0] + vec_x[1] * vec_x[1]);
  558. if (l < 0.9 || l > 1.1) {
  559. SERIAL_ECHOLNPGM("Invalid bed correction matrix. Length of the X vector out of range.");
  560. reset = true;
  561. }
  562. // Length of the vec_y shall be close to unity.
  563. l = sqrt(vec_y[0] * vec_y[0] + vec_y[1] * vec_y[1]);
  564. if (l < 0.9 || l > 1.1) {
  565. SERIAL_ECHOLNPGM("Invalid bed correction matrix. Length of the X vector out of range.");
  566. reset = true;
  567. }
  568. // Correction of the zero point shall be reasonably small.
  569. l = sqrt(cntr[0] * cntr[0] + cntr[1] * cntr[1]);
  570. if (l > 15.f) {
  571. SERIAL_ECHOLNPGM("Invalid bed correction matrix. Shift out of range.");
  572. reset = true;
  573. }
  574. // vec_x and vec_y shall be nearly perpendicular.
  575. l = vec_x[0] * vec_y[0] + vec_x[1] * vec_y[1];
  576. if (fabs(l) > 0.1f) {
  577. SERIAL_ECHOLNPGM("Invalid bed correction matrix. X/Y axes are far from being perpendicular.");
  578. reset = true;
  579. }
  580. }
  581. if (reset) {
  582. SERIAL_ECHOLNPGM("Invalid bed correction matrix. Resetting to identity.");
  583. reset_bed_offset_and_skew();
  584. world2machine_reset();
  585. } else {
  586. world2machine_update(vec_x, vec_y, cntr);
  587. /*
  588. SERIAL_ECHOPGM("world2machine_initialize() loaded: ");
  589. MYSERIAL.print(world2machine_rotation_and_skew[0][0], 5);
  590. SERIAL_ECHOPGM(", ");
  591. MYSERIAL.print(world2machine_rotation_and_skew[0][1], 5);
  592. SERIAL_ECHOPGM(", ");
  593. MYSERIAL.print(world2machine_rotation_and_skew[1][0], 5);
  594. SERIAL_ECHOPGM(", ");
  595. MYSERIAL.print(world2machine_rotation_and_skew[1][1], 5);
  596. SERIAL_ECHOPGM(", offset ");
  597. MYSERIAL.print(world2machine_shift[0], 5);
  598. SERIAL_ECHOPGM(", ");
  599. MYSERIAL.print(world2machine_shift[1], 5);
  600. SERIAL_ECHOLNPGM("");
  601. */
  602. }
  603. }
  604. // When switching from absolute to corrected coordinates,
  605. // this will get the absolute coordinates from the servos,
  606. // applies the inverse world2machine transformation
  607. // and stores the result into current_position[x,y].
  608. void world2machine_update_current()
  609. {
  610. float x = current_position[X_AXIS] - world2machine_shift[0];
  611. float y = current_position[Y_AXIS] - world2machine_shift[1];
  612. current_position[X_AXIS] = world2machine_rotation_and_skew_inv[0][0] * x + world2machine_rotation_and_skew_inv[0][1] * y;
  613. current_position[Y_AXIS] = world2machine_rotation_and_skew_inv[1][0] * x + world2machine_rotation_and_skew_inv[1][1] * y;
  614. }
  615. static inline void go_xyz(float x, float y, float z, float fr)
  616. {
  617. plan_buffer_line(x, y, z, current_position[E_AXIS], fr, active_extruder);
  618. st_synchronize();
  619. }
  620. static inline void go_xy(float x, float y, float fr)
  621. {
  622. plan_buffer_line(x, y, current_position[Z_AXIS], current_position[E_AXIS], fr, active_extruder);
  623. st_synchronize();
  624. }
  625. static inline void go_to_current(float fr)
  626. {
  627. plan_buffer_line(current_position[X_AXIS], current_position[Y_AXIS], current_position[Z_AXIS], current_position[E_AXIS], fr, active_extruder);
  628. st_synchronize();
  629. }
  630. static inline void update_current_position_xyz()
  631. {
  632. current_position[X_AXIS] = st_get_position_mm(X_AXIS);
  633. current_position[Y_AXIS] = st_get_position_mm(Y_AXIS);
  634. current_position[Z_AXIS] = st_get_position_mm(Z_AXIS);
  635. plan_set_position(current_position[X_AXIS], current_position[Y_AXIS], current_position[Z_AXIS], current_position[E_AXIS]);
  636. }
  637. static inline void update_current_position_z()
  638. {
  639. current_position[Z_AXIS] = st_get_position_mm(Z_AXIS);
  640. plan_set_z_position(current_position[Z_AXIS]);
  641. }
  642. // At the current position, find the Z stop.
  643. inline bool find_bed_induction_sensor_point_z(float minimum_z, uint8_t n_iter)
  644. {
  645. // SERIAL_ECHOLNPGM("find_bed_induction_sensor_point_z 1");
  646. bool endstops_enabled = enable_endstops(true);
  647. bool endstop_z_enabled = enable_z_endstop(false);
  648. float z = 0.f;
  649. endstop_z_hit_on_purpose();
  650. // move down until you find the bed
  651. current_position[Z_AXIS] = minimum_z;
  652. go_to_current(homing_feedrate[Z_AXIS]/60);
  653. // we have to let the planner know where we are right now as it is not where we said to go.
  654. update_current_position_z();
  655. if (! endstop_z_hit_on_purpose())
  656. goto error;
  657. for (uint8_t i = 0; i < n_iter; ++ i) {
  658. // Move up the retract distance.
  659. current_position[Z_AXIS] += .5f;
  660. go_to_current(homing_feedrate[Z_AXIS]/60);
  661. // Move back down slowly to find bed.
  662. current_position[Z_AXIS] = minimum_z;
  663. go_to_current(homing_feedrate[Z_AXIS]/(4*60));
  664. // we have to let the planner know where we are right now as it is not where we said to go.
  665. update_current_position_z();
  666. if (! endstop_z_hit_on_purpose())
  667. goto error;
  668. // SERIAL_ECHOPGM("Bed find_bed_induction_sensor_point_z low, height: ");
  669. // MYSERIAL.print(current_position[Z_AXIS], 5);
  670. // SERIAL_ECHOLNPGM("");
  671. z += current_position[Z_AXIS];
  672. }
  673. current_position[Z_AXIS] = z;
  674. if (n_iter > 1)
  675. current_position[Z_AXIS] /= float(n_iter);
  676. enable_endstops(endstops_enabled);
  677. enable_z_endstop(endstop_z_enabled);
  678. // SERIAL_ECHOLNPGM("find_bed_induction_sensor_point_z 3");
  679. return true;
  680. error:
  681. // SERIAL_ECHOLNPGM("find_bed_induction_sensor_point_z 4");
  682. enable_endstops(endstops_enabled);
  683. enable_z_endstop(endstop_z_enabled);
  684. return false;
  685. }
  686. // Search around the current_position[X,Y],
  687. // look for the induction sensor response.
  688. // Adjust the current_position[X,Y,Z] to the center of the target dot and its response Z coordinate.
  689. #define FIND_BED_INDUCTION_SENSOR_POINT_X_RADIUS (8.f)
  690. #define FIND_BED_INDUCTION_SENSOR_POINT_Y_RADIUS (6.f)
  691. #define FIND_BED_INDUCTION_SENSOR_POINT_XY_STEP (1.f)
  692. #define FIND_BED_INDUCTION_SENSOR_POINT_Z_STEP (0.5f)
  693. inline bool find_bed_induction_sensor_point_xy()
  694. {
  695. float feedrate = homing_feedrate[X_AXIS] / 60.f;
  696. bool found = false;
  697. {
  698. float x0 = current_position[X_AXIS] - FIND_BED_INDUCTION_SENSOR_POINT_X_RADIUS;
  699. float x1 = current_position[X_AXIS] + FIND_BED_INDUCTION_SENSOR_POINT_X_RADIUS;
  700. float y0 = current_position[Y_AXIS] - FIND_BED_INDUCTION_SENSOR_POINT_Y_RADIUS;
  701. float y1 = current_position[Y_AXIS] + FIND_BED_INDUCTION_SENSOR_POINT_Y_RADIUS;
  702. uint8_t nsteps_y;
  703. uint8_t i;
  704. if (x0 < X_MIN_POS)
  705. x0 = X_MIN_POS;
  706. if (x1 > X_MAX_POS)
  707. x1 = X_MAX_POS;
  708. if (y0 < Y_MIN_POS_FOR_BED_CALIBRATION)
  709. y0 = Y_MIN_POS_FOR_BED_CALIBRATION;
  710. if (y1 > Y_MAX_POS)
  711. y1 = Y_MAX_POS;
  712. nsteps_y = int(ceil((y1 - y0) / FIND_BED_INDUCTION_SENSOR_POINT_XY_STEP));
  713. enable_endstops(false);
  714. bool dir_positive = true;
  715. // go_xyz(current_position[X_AXIS], current_position[Y_AXIS], MESH_HOME_Z_SEARCH, homing_feedrate[Z_AXIS]/60);
  716. go_xyz(x0, y0, current_position[Z_AXIS], feedrate);
  717. // Continously lower the Z axis.
  718. endstops_hit_on_purpose();
  719. enable_z_endstop(true);
  720. while (current_position[Z_AXIS] > -10.f) {
  721. // Do nsteps_y zig-zag movements.
  722. current_position[Y_AXIS] = y0;
  723. for (i = 0; i < nsteps_y; current_position[Y_AXIS] += (y1 - y0) / float(nsteps_y - 1), ++ i) {
  724. // Run with a slightly decreasing Z axis, zig-zag movement. Stop at the Z end-stop.
  725. current_position[Z_AXIS] -= FIND_BED_INDUCTION_SENSOR_POINT_Z_STEP / float(nsteps_y);
  726. go_xyz(dir_positive ? x1 : x0, current_position[Y_AXIS], current_position[Z_AXIS], feedrate);
  727. dir_positive = ! dir_positive;
  728. if (endstop_z_hit_on_purpose())
  729. goto endloop;
  730. }
  731. for (i = 0; i < nsteps_y; current_position[Y_AXIS] -= (y1 - y0) / float(nsteps_y - 1), ++ i) {
  732. // Run with a slightly decreasing Z axis, zig-zag movement. Stop at the Z end-stop.
  733. current_position[Z_AXIS] -= FIND_BED_INDUCTION_SENSOR_POINT_Z_STEP / float(nsteps_y);
  734. go_xyz(dir_positive ? x1 : x0, current_position[Y_AXIS], current_position[Z_AXIS], feedrate);
  735. dir_positive = ! dir_positive;
  736. if (endstop_z_hit_on_purpose())
  737. goto endloop;
  738. }
  739. }
  740. endloop:
  741. // SERIAL_ECHOLN("First hit");
  742. // we have to let the planner know where we are right now as it is not where we said to go.
  743. update_current_position_xyz();
  744. // Search in this plane for the first hit. Zig-zag first in X, then in Y axis.
  745. for (int8_t iter = 0; iter < 3; ++ iter) {
  746. if (iter > 0) {
  747. // Slightly lower the Z axis to get a reliable trigger.
  748. current_position[Z_AXIS] -= 0.02f;
  749. go_xyz(current_position[X_AXIS], current_position[Y_AXIS], MESH_HOME_Z_SEARCH, homing_feedrate[Z_AXIS]/60);
  750. }
  751. // Do nsteps_y zig-zag movements.
  752. float a, b;
  753. enable_endstops(false);
  754. enable_z_endstop(false);
  755. current_position[Y_AXIS] = y0;
  756. go_xy(x0, current_position[Y_AXIS], feedrate);
  757. enable_z_endstop(true);
  758. found = false;
  759. for (i = 0, dir_positive = true; i < nsteps_y; current_position[Y_AXIS] += (y1 - y0) / float(nsteps_y - 1), ++ i, dir_positive = ! dir_positive) {
  760. go_xy(dir_positive ? x1 : x0, current_position[Y_AXIS], feedrate);
  761. if (endstop_z_hit_on_purpose()) {
  762. found = true;
  763. break;
  764. }
  765. }
  766. update_current_position_xyz();
  767. if (! found) {
  768. // SERIAL_ECHOLN("Search in Y - not found");
  769. continue;
  770. }
  771. // SERIAL_ECHOLN("Search in Y - found");
  772. a = current_position[Y_AXIS];
  773. enable_z_endstop(false);
  774. current_position[Y_AXIS] = y1;
  775. go_xy(x0, current_position[Y_AXIS], feedrate);
  776. enable_z_endstop(true);
  777. found = false;
  778. for (i = 0, dir_positive = true; i < nsteps_y; current_position[Y_AXIS] -= (y1 - y0) / float(nsteps_y - 1), ++ i, dir_positive = ! dir_positive) {
  779. go_xy(dir_positive ? x1 : x0, current_position[Y_AXIS], feedrate);
  780. if (endstop_z_hit_on_purpose()) {
  781. found = true;
  782. break;
  783. }
  784. }
  785. update_current_position_xyz();
  786. if (! found) {
  787. // SERIAL_ECHOLN("Search in Y2 - not found");
  788. continue;
  789. }
  790. // SERIAL_ECHOLN("Search in Y2 - found");
  791. b = current_position[Y_AXIS];
  792. current_position[Y_AXIS] = 0.5f * (a + b);
  793. // Search in the X direction along a cross.
  794. found = false;
  795. enable_z_endstop(false);
  796. go_xy(x0, current_position[Y_AXIS], feedrate);
  797. enable_z_endstop(true);
  798. go_xy(x1, current_position[Y_AXIS], feedrate);
  799. update_current_position_xyz();
  800. if (! endstop_z_hit_on_purpose()) {
  801. // SERIAL_ECHOLN("Search X span 0 - not found");
  802. continue;
  803. }
  804. // SERIAL_ECHOLN("Search X span 0 - found");
  805. a = current_position[X_AXIS];
  806. enable_z_endstop(false);
  807. go_xy(x1, current_position[Y_AXIS], feedrate);
  808. enable_z_endstop(true);
  809. go_xy(x0, current_position[Y_AXIS], feedrate);
  810. update_current_position_xyz();
  811. if (! endstop_z_hit_on_purpose()) {
  812. // SERIAL_ECHOLN("Search X span 1 - not found");
  813. continue;
  814. }
  815. // SERIAL_ECHOLN("Search X span 1 - found");
  816. b = current_position[X_AXIS];
  817. // Go to the center.
  818. enable_z_endstop(false);
  819. current_position[X_AXIS] = 0.5f * (a + b);
  820. go_xy(current_position[X_AXIS], current_position[Y_AXIS], feedrate);
  821. found = true;
  822. #if 1
  823. // Search in the Y direction along a cross.
  824. found = false;
  825. enable_z_endstop(false);
  826. go_xy(current_position[X_AXIS], y0, feedrate);
  827. enable_z_endstop(true);
  828. go_xy(current_position[X_AXIS], y1, feedrate);
  829. update_current_position_xyz();
  830. if (! endstop_z_hit_on_purpose()) {
  831. // SERIAL_ECHOLN("Search Y2 span 0 - not found");
  832. continue;
  833. }
  834. // SERIAL_ECHOLN("Search Y2 span 0 - found");
  835. a = current_position[Y_AXIS];
  836. enable_z_endstop(false);
  837. go_xy(current_position[X_AXIS], y1, feedrate);
  838. enable_z_endstop(true);
  839. go_xy(current_position[X_AXIS], y0, feedrate);
  840. update_current_position_xyz();
  841. if (! endstop_z_hit_on_purpose()) {
  842. // SERIAL_ECHOLN("Search Y2 span 1 - not found");
  843. continue;
  844. }
  845. // SERIAL_ECHOLN("Search Y2 span 1 - found");
  846. b = current_position[Y_AXIS];
  847. // Go to the center.
  848. enable_z_endstop(false);
  849. current_position[Y_AXIS] = 0.5f * (a + b);
  850. go_xy(current_position[X_AXIS], current_position[Y_AXIS], feedrate);
  851. found = true;
  852. #endif
  853. break;
  854. }
  855. }
  856. enable_z_endstop(false);
  857. return found;
  858. }
  859. // Search around the current_position[X,Y,Z].
  860. // It is expected, that the induction sensor is switched on at the current position.
  861. // Look around this center point by painting a star around the point.
  862. inline bool improve_bed_induction_sensor_point()
  863. {
  864. static const float search_radius = 8.f;
  865. bool endstops_enabled = enable_endstops(false);
  866. bool endstop_z_enabled = enable_z_endstop(false);
  867. bool found = false;
  868. float feedrate = homing_feedrate[X_AXIS] / 60.f;
  869. float center_old_x = current_position[X_AXIS];
  870. float center_old_y = current_position[Y_AXIS];
  871. float center_x = 0.f;
  872. float center_y = 0.f;
  873. for (uint8_t iter = 0; iter < 4; ++ iter) {
  874. switch (iter) {
  875. case 0:
  876. destination[X_AXIS] = center_old_x - search_radius * 0.707;
  877. destination[Y_AXIS] = center_old_y - search_radius * 0.707;
  878. break;
  879. case 1:
  880. destination[X_AXIS] = center_old_x + search_radius * 0.707;
  881. destination[Y_AXIS] = center_old_y + search_radius * 0.707;
  882. break;
  883. case 2:
  884. destination[X_AXIS] = center_old_x + search_radius * 0.707;
  885. destination[Y_AXIS] = center_old_y - search_radius * 0.707;
  886. break;
  887. case 3:
  888. default:
  889. destination[X_AXIS] = center_old_x - search_radius * 0.707;
  890. destination[Y_AXIS] = center_old_y + search_radius * 0.707;
  891. break;
  892. }
  893. // Trim the vector from center_old_[x,y] to destination[x,y] by the bed dimensions.
  894. float vx = destination[X_AXIS] - center_old_x;
  895. float vy = destination[Y_AXIS] - center_old_y;
  896. float l = sqrt(vx*vx+vy*vy);
  897. float t;
  898. if (destination[X_AXIS] < X_MIN_POS) {
  899. // Exiting the bed at xmin.
  900. t = (center_x - X_MIN_POS) / l;
  901. destination[X_AXIS] = X_MIN_POS;
  902. destination[Y_AXIS] = center_old_y + t * vy;
  903. } else if (destination[X_AXIS] > X_MAX_POS) {
  904. // Exiting the bed at xmax.
  905. t = (X_MAX_POS - center_x) / l;
  906. destination[X_AXIS] = X_MAX_POS;
  907. destination[Y_AXIS] = center_old_y + t * vy;
  908. }
  909. if (destination[Y_AXIS] < Y_MIN_POS_FOR_BED_CALIBRATION) {
  910. // Exiting the bed at ymin.
  911. t = (center_y - Y_MIN_POS_FOR_BED_CALIBRATION) / l;
  912. destination[X_AXIS] = center_old_x + t * vx;
  913. destination[Y_AXIS] = Y_MIN_POS_FOR_BED_CALIBRATION;
  914. } else if (destination[Y_AXIS] > Y_MAX_POS) {
  915. // Exiting the bed at xmax.
  916. t = (Y_MAX_POS - center_y) / l;
  917. destination[X_AXIS] = center_old_x + t * vx;
  918. destination[Y_AXIS] = Y_MAX_POS;
  919. }
  920. // Move away from the measurement point.
  921. enable_endstops(false);
  922. go_xy(destination[X_AXIS], destination[Y_AXIS], feedrate);
  923. // Move towards the measurement point, until the induction sensor triggers.
  924. enable_endstops(true);
  925. go_xy(center_old_x, center_old_y, feedrate);
  926. update_current_position_xyz();
  927. // if (! endstop_z_hit_on_purpose()) return false;
  928. center_x += current_position[X_AXIS];
  929. center_y += current_position[Y_AXIS];
  930. }
  931. // Calculate the new center, move to the new center.
  932. center_x /= 4.f;
  933. center_y /= 4.f;
  934. current_position[X_AXIS] = center_x;
  935. current_position[Y_AXIS] = center_y;
  936. enable_endstops(false);
  937. go_xy(current_position[X_AXIS], current_position[Y_AXIS], feedrate);
  938. enable_endstops(endstops_enabled);
  939. enable_z_endstop(endstop_z_enabled);
  940. return found;
  941. }
  942. static inline void debug_output_point(const char *type, const float &x, const float &y, const float &z)
  943. {
  944. SERIAL_ECHOPGM("Measured ");
  945. SERIAL_ECHORPGM(type);
  946. SERIAL_ECHOPGM(" ");
  947. MYSERIAL.print(x, 5);
  948. SERIAL_ECHOPGM(", ");
  949. MYSERIAL.print(y, 5);
  950. SERIAL_ECHOPGM(", ");
  951. MYSERIAL.print(z, 5);
  952. SERIAL_ECHOLNPGM("");
  953. }
  954. // Search around the current_position[X,Y,Z].
  955. // It is expected, that the induction sensor is switched on at the current position.
  956. // Look around this center point by painting a star around the point.
  957. #define IMPROVE_BED_INDUCTION_SENSOR_SEARCH_RADIUS (8.f)
  958. inline bool improve_bed_induction_sensor_point2(bool lift_z_on_min_y, int8_t verbosity_level)
  959. {
  960. float center_old_x = current_position[X_AXIS];
  961. float center_old_y = current_position[Y_AXIS];
  962. float a, b;
  963. enable_endstops(false);
  964. {
  965. float x0 = center_old_x - IMPROVE_BED_INDUCTION_SENSOR_SEARCH_RADIUS;
  966. float x1 = center_old_x + IMPROVE_BED_INDUCTION_SENSOR_SEARCH_RADIUS;
  967. if (x0 < X_MIN_POS)
  968. x0 = X_MIN_POS;
  969. if (x1 > X_MAX_POS)
  970. x1 = X_MAX_POS;
  971. // Search in the X direction along a cross.
  972. enable_z_endstop(false);
  973. go_xy(x0, current_position[Y_AXIS], homing_feedrate[X_AXIS] / 60.f);
  974. enable_z_endstop(true);
  975. go_xy(x1, current_position[Y_AXIS], homing_feedrate[X_AXIS] / 60.f);
  976. update_current_position_xyz();
  977. if (! endstop_z_hit_on_purpose()) {
  978. current_position[X_AXIS] = center_old_x;
  979. goto canceled;
  980. }
  981. a = current_position[X_AXIS];
  982. enable_z_endstop(false);
  983. go_xy(x1, current_position[Y_AXIS], homing_feedrate[X_AXIS] / 60.f);
  984. enable_z_endstop(true);
  985. go_xy(x0, current_position[Y_AXIS], homing_feedrate[X_AXIS] / 60.f);
  986. update_current_position_xyz();
  987. if (! endstop_z_hit_on_purpose()) {
  988. current_position[X_AXIS] = center_old_x;
  989. goto canceled;
  990. }
  991. b = current_position[X_AXIS];
  992. if (b - a < MIN_BED_SENSOR_POINT_RESPONSE_DMR) {
  993. if (verbosity_level >= 5) {
  994. SERIAL_ECHOPGM("Point width too small: ");
  995. SERIAL_ECHO(b - a);
  996. SERIAL_ECHOLNPGM("");
  997. }
  998. // We force the calibration routine to move the Z axis slightly down to make the response more pronounced.
  999. current_position[X_AXIS] = center_old_x;
  1000. goto canceled;
  1001. }
  1002. if (verbosity_level >= 5) {
  1003. debug_output_point(PSTR("left" ), a, current_position[Y_AXIS], current_position[Z_AXIS]);
  1004. debug_output_point(PSTR("right"), b, current_position[Y_AXIS], current_position[Z_AXIS]);
  1005. }
  1006. // Go to the center.
  1007. enable_z_endstop(false);
  1008. current_position[X_AXIS] = 0.5f * (a + b);
  1009. go_xy(current_position[X_AXIS], current_position[Y_AXIS], homing_feedrate[X_AXIS] / 60.f);
  1010. }
  1011. {
  1012. float y0 = center_old_y - IMPROVE_BED_INDUCTION_SENSOR_SEARCH_RADIUS;
  1013. float y1 = center_old_y + IMPROVE_BED_INDUCTION_SENSOR_SEARCH_RADIUS;
  1014. if (y0 < Y_MIN_POS_FOR_BED_CALIBRATION)
  1015. y0 = Y_MIN_POS_FOR_BED_CALIBRATION;
  1016. if (y1 > Y_MAX_POS)
  1017. y1 = Y_MAX_POS;
  1018. // Search in the Y direction along a cross.
  1019. enable_z_endstop(false);
  1020. go_xy(current_position[X_AXIS], y0, homing_feedrate[X_AXIS] / 60.f);
  1021. if (lift_z_on_min_y) {
  1022. // The first row of points are very close to the end stop.
  1023. // Lift the sensor to disengage the trigger. This is necessary because of the sensor hysteresis.
  1024. go_xyz(current_position[X_AXIS], y0, current_position[Z_AXIS]+1.5f, homing_feedrate[Z_AXIS] / 60.f);
  1025. // and go back.
  1026. go_xyz(current_position[X_AXIS], y0, current_position[Z_AXIS], homing_feedrate[Z_AXIS] / 60.f);
  1027. }
  1028. if (lift_z_on_min_y && (READ(Z_MIN_PIN) ^ Z_MIN_ENDSTOP_INVERTING) == 1) {
  1029. // Already triggering before we started the move.
  1030. // Shift the trigger point slightly outwards.
  1031. // a = current_position[Y_AXIS] - 1.5f;
  1032. a = current_position[Y_AXIS];
  1033. } else {
  1034. enable_z_endstop(true);
  1035. go_xy(current_position[X_AXIS], y1, homing_feedrate[X_AXIS] / 60.f);
  1036. update_current_position_xyz();
  1037. if (! endstop_z_hit_on_purpose()) {
  1038. current_position[Y_AXIS] = center_old_y;
  1039. goto canceled;
  1040. }
  1041. a = current_position[Y_AXIS];
  1042. }
  1043. enable_z_endstop(false);
  1044. go_xy(current_position[X_AXIS], y1, homing_feedrate[X_AXIS] / 60.f);
  1045. enable_z_endstop(true);
  1046. go_xy(current_position[X_AXIS], y0, homing_feedrate[X_AXIS] / 60.f);
  1047. update_current_position_xyz();
  1048. if (! endstop_z_hit_on_purpose()) {
  1049. current_position[Y_AXIS] = center_old_y;
  1050. goto canceled;
  1051. }
  1052. b = current_position[Y_AXIS];
  1053. if (b - a < MIN_BED_SENSOR_POINT_RESPONSE_DMR) {
  1054. // We force the calibration routine to move the Z axis slightly down to make the response more pronounced.
  1055. if (verbosity_level >= 5) {
  1056. SERIAL_ECHOPGM("Point height too small: ");
  1057. SERIAL_ECHO(b - a);
  1058. SERIAL_ECHOLNPGM("");
  1059. }
  1060. current_position[Y_AXIS] = center_old_y;
  1061. goto canceled;
  1062. }
  1063. if (verbosity_level >= 5) {
  1064. debug_output_point(PSTR("top" ), current_position[X_AXIS], a, current_position[Z_AXIS]);
  1065. debug_output_point(PSTR("bottom"), current_position[X_AXIS], b, current_position[Z_AXIS]);
  1066. }
  1067. // Go to the center.
  1068. enable_z_endstop(false);
  1069. current_position[Y_AXIS] = 0.5f * (a + b);
  1070. go_xy(current_position[X_AXIS], current_position[Y_AXIS], homing_feedrate[X_AXIS] / 60.f);
  1071. }
  1072. return true;
  1073. canceled:
  1074. // Go back to the center.
  1075. enable_z_endstop(false);
  1076. go_xy(current_position[X_AXIS], current_position[Y_AXIS], homing_feedrate[X_AXIS] / 60.f);
  1077. return false;
  1078. }
  1079. // Searching the front points, where one cannot move the sensor head in front of the sensor point.
  1080. // Searching in a zig-zag movement in a plane for the maximum width of the response.
  1081. // This function may set the current_position[Y_AXIS] below Y_MIN_POS, if the function succeeded.
  1082. // If this function failed, the Y coordinate will never be outside the working space.
  1083. #define IMPROVE_BED_INDUCTION_SENSOR_POINT3_SEARCH_RADIUS (4.f)
  1084. #define IMPROVE_BED_INDUCTION_SENSOR_POINT3_SEARCH_STEP_FINE_Y (0.1f)
  1085. inline bool improve_bed_induction_sensor_point3(int verbosity_level)
  1086. {
  1087. float center_old_x = current_position[X_AXIS];
  1088. float center_old_y = current_position[Y_AXIS];
  1089. float a, b;
  1090. bool result = true;
  1091. // Was the sensor point detected too far in the minus Y axis?
  1092. // If yes, the center of the induction point cannot be reached by the machine.
  1093. {
  1094. float x0 = center_old_x - IMPROVE_BED_INDUCTION_SENSOR_POINT3_SEARCH_RADIUS;
  1095. float x1 = center_old_x + IMPROVE_BED_INDUCTION_SENSOR_POINT3_SEARCH_RADIUS;
  1096. float y0 = center_old_y - IMPROVE_BED_INDUCTION_SENSOR_POINT3_SEARCH_RADIUS;
  1097. float y1 = center_old_y + IMPROVE_BED_INDUCTION_SENSOR_POINT3_SEARCH_RADIUS;
  1098. float y = y0;
  1099. if (x0 < X_MIN_POS)
  1100. x0 = X_MIN_POS;
  1101. if (x1 > X_MAX_POS)
  1102. x1 = X_MAX_POS;
  1103. if (y0 < Y_MIN_POS_FOR_BED_CALIBRATION)
  1104. y0 = Y_MIN_POS_FOR_BED_CALIBRATION;
  1105. if (y1 > Y_MAX_POS)
  1106. y1 = Y_MAX_POS;
  1107. if (verbosity_level >= 20) {
  1108. SERIAL_ECHOPGM("Initial position: ");
  1109. SERIAL_ECHO(center_old_x);
  1110. SERIAL_ECHOPGM(", ");
  1111. SERIAL_ECHO(center_old_y);
  1112. SERIAL_ECHOLNPGM("");
  1113. }
  1114. // Search in the positive Y direction, until a maximum diameter is found.
  1115. // (the next diameter is smaller than the current one.)
  1116. float dmax = 0.f;
  1117. float xmax1 = 0.f;
  1118. float xmax2 = 0.f;
  1119. for (y = y0; y < y1; y += IMPROVE_BED_INDUCTION_SENSOR_POINT3_SEARCH_STEP_FINE_Y) {
  1120. enable_z_endstop(false);
  1121. go_xy(x0, y, homing_feedrate[X_AXIS] / 60.f);
  1122. enable_z_endstop(true);
  1123. go_xy(x1, y, homing_feedrate[X_AXIS] / 60.f);
  1124. update_current_position_xyz();
  1125. if (! endstop_z_hit_on_purpose()) {
  1126. continue;
  1127. // SERIAL_PROTOCOLPGM("Failed 1\n");
  1128. // current_position[X_AXIS] = center_old_x;
  1129. // goto canceled;
  1130. }
  1131. a = current_position[X_AXIS];
  1132. enable_z_endstop(false);
  1133. go_xy(x1, y, homing_feedrate[X_AXIS] / 60.f);
  1134. enable_z_endstop(true);
  1135. go_xy(x0, y, homing_feedrate[X_AXIS] / 60.f);
  1136. update_current_position_xyz();
  1137. if (! endstop_z_hit_on_purpose()) {
  1138. continue;
  1139. // SERIAL_PROTOCOLPGM("Failed 2\n");
  1140. // current_position[X_AXIS] = center_old_x;
  1141. // goto canceled;
  1142. }
  1143. b = current_position[X_AXIS];
  1144. if (verbosity_level >= 5) {
  1145. debug_output_point(PSTR("left" ), a, current_position[Y_AXIS], current_position[Z_AXIS]);
  1146. debug_output_point(PSTR("right"), b, current_position[Y_AXIS], current_position[Z_AXIS]);
  1147. }
  1148. float d = b - a;
  1149. if (d > dmax) {
  1150. xmax1 = 0.5f * (a + b);
  1151. dmax = d;
  1152. } else if (dmax > 0.) {
  1153. y0 = y - IMPROVE_BED_INDUCTION_SENSOR_POINT3_SEARCH_STEP_FINE_Y;
  1154. break;
  1155. }
  1156. }
  1157. if (dmax == 0.) {
  1158. if (verbosity_level > 0)
  1159. SERIAL_PROTOCOLPGM("failed - not found\n");
  1160. current_position[X_AXIS] = center_old_x;
  1161. current_position[Y_AXIS] = center_old_y;
  1162. goto canceled;
  1163. }
  1164. {
  1165. // Find the positive Y hit. This gives the extreme Y value for the search of the maximum diameter in the -Y direction.
  1166. enable_z_endstop(false);
  1167. go_xy(xmax1, y0 + IMPROVE_BED_INDUCTION_SENSOR_SEARCH_RADIUS, homing_feedrate[X_AXIS] / 60.f);
  1168. enable_z_endstop(true);
  1169. go_xy(xmax1, max(y0 - IMPROVE_BED_INDUCTION_SENSOR_SEARCH_RADIUS, Y_MIN_POS_FOR_BED_CALIBRATION), homing_feedrate[X_AXIS] / 60.f);
  1170. update_current_position_xyz();
  1171. if (! endstop_z_hit_on_purpose()) {
  1172. current_position[Y_AXIS] = center_old_y;
  1173. goto canceled;
  1174. }
  1175. if (verbosity_level >= 5)
  1176. debug_output_point(PSTR("top" ), current_position[X_AXIS], current_position[Y_AXIS], current_position[Z_AXIS]);
  1177. y1 = current_position[Y_AXIS];
  1178. }
  1179. if (y1 <= y0) {
  1180. // Either the induction sensor is too high, or the induction sensor target is out of reach.
  1181. current_position[Y_AXIS] = center_old_y;
  1182. goto canceled;
  1183. }
  1184. // Search in the negative Y direction, until a maximum diameter is found.
  1185. dmax = 0.f;
  1186. // if (y0 + 1.f < y1)
  1187. // y1 = y0 + 1.f;
  1188. for (y = y1; y >= y0; y -= IMPROVE_BED_INDUCTION_SENSOR_POINT3_SEARCH_STEP_FINE_Y) {
  1189. enable_z_endstop(false);
  1190. go_xy(x0, y, homing_feedrate[X_AXIS] / 60.f);
  1191. enable_z_endstop(true);
  1192. go_xy(x1, y, homing_feedrate[X_AXIS] / 60.f);
  1193. update_current_position_xyz();
  1194. if (! endstop_z_hit_on_purpose()) {
  1195. continue;
  1196. /*
  1197. current_position[X_AXIS] = center_old_x;
  1198. SERIAL_PROTOCOLPGM("Failed 3\n");
  1199. goto canceled;
  1200. */
  1201. }
  1202. a = current_position[X_AXIS];
  1203. enable_z_endstop(false);
  1204. go_xy(x1, y, homing_feedrate[X_AXIS] / 60.f);
  1205. enable_z_endstop(true);
  1206. go_xy(x0, y, homing_feedrate[X_AXIS] / 60.f);
  1207. update_current_position_xyz();
  1208. if (! endstop_z_hit_on_purpose()) {
  1209. continue;
  1210. /*
  1211. current_position[X_AXIS] = center_old_x;
  1212. SERIAL_PROTOCOLPGM("Failed 4\n");
  1213. goto canceled;
  1214. */
  1215. }
  1216. b = current_position[X_AXIS];
  1217. if (verbosity_level >= 5) {
  1218. debug_output_point(PSTR("left" ), a, current_position[Y_AXIS], current_position[Z_AXIS]);
  1219. debug_output_point(PSTR("right"), b, current_position[Y_AXIS], current_position[Z_AXIS]);
  1220. }
  1221. float d = b - a;
  1222. if (d > dmax) {
  1223. xmax2 = 0.5f * (a + b);
  1224. dmax = d;
  1225. } else if (dmax > 0.) {
  1226. y1 = y + IMPROVE_BED_INDUCTION_SENSOR_POINT3_SEARCH_STEP_FINE_Y;
  1227. break;
  1228. }
  1229. }
  1230. float xmax, ymax;
  1231. if (dmax == 0.f) {
  1232. // Only the hit in the positive direction found.
  1233. xmax = xmax1;
  1234. ymax = y0;
  1235. } else {
  1236. // Both positive and negative directions found.
  1237. xmax = xmax2;
  1238. ymax = 0.5f * (y0 + y1);
  1239. for (; y >= y0; y -= IMPROVE_BED_INDUCTION_SENSOR_POINT3_SEARCH_STEP_FINE_Y) {
  1240. enable_z_endstop(false);
  1241. go_xy(x0, y, homing_feedrate[X_AXIS] / 60.f);
  1242. enable_z_endstop(true);
  1243. go_xy(x1, y, homing_feedrate[X_AXIS] / 60.f);
  1244. update_current_position_xyz();
  1245. if (! endstop_z_hit_on_purpose()) {
  1246. continue;
  1247. /*
  1248. current_position[X_AXIS] = center_old_x;
  1249. SERIAL_PROTOCOLPGM("Failed 3\n");
  1250. goto canceled;
  1251. */
  1252. }
  1253. a = current_position[X_AXIS];
  1254. enable_z_endstop(false);
  1255. go_xy(x1, y, homing_feedrate[X_AXIS] / 60.f);
  1256. enable_z_endstop(true);
  1257. go_xy(x0, y, homing_feedrate[X_AXIS] / 60.f);
  1258. update_current_position_xyz();
  1259. if (! endstop_z_hit_on_purpose()) {
  1260. continue;
  1261. /*
  1262. current_position[X_AXIS] = center_old_x;
  1263. SERIAL_PROTOCOLPGM("Failed 4\n");
  1264. goto canceled;
  1265. */
  1266. }
  1267. b = current_position[X_AXIS];
  1268. if (verbosity_level >= 5) {
  1269. debug_output_point(PSTR("left" ), a, current_position[Y_AXIS], current_position[Z_AXIS]);
  1270. debug_output_point(PSTR("right"), b, current_position[Y_AXIS], current_position[Z_AXIS]);
  1271. }
  1272. float d = b - a;
  1273. if (d > dmax) {
  1274. xmax = 0.5f * (a + b);
  1275. ymax = y;
  1276. dmax = d;
  1277. }
  1278. }
  1279. }
  1280. {
  1281. // Compare the distance in the Y+ direction with the diameter in the X direction.
  1282. // Find the positive Y hit once again, this time along the Y axis going through the X point with the highest diameter.
  1283. enable_z_endstop(false);
  1284. go_xy(xmax, ymax + IMPROVE_BED_INDUCTION_SENSOR_SEARCH_RADIUS, homing_feedrate[X_AXIS] / 60.f);
  1285. enable_z_endstop(true);
  1286. go_xy(xmax, max(ymax - IMPROVE_BED_INDUCTION_SENSOR_SEARCH_RADIUS, Y_MIN_POS_FOR_BED_CALIBRATION), homing_feedrate[X_AXIS] / 60.f);
  1287. update_current_position_xyz();
  1288. if (! endstop_z_hit_on_purpose()) {
  1289. current_position[Y_AXIS] = center_old_y;
  1290. goto canceled;
  1291. }
  1292. if (verbosity_level >= 5)
  1293. debug_output_point(PSTR("top" ), current_position[X_AXIS], current_position[Y_AXIS], current_position[Z_AXIS]);
  1294. if (current_position[Y_AXIS] - Y_MIN_POS_FOR_BED_CALIBRATION < 0.5f * dmax) {
  1295. // Probably not even a half circle was detected. The induction point is likely too far in the minus Y direction.
  1296. // First verify, if the measurement has been done at a sufficient height. If no, lower the Z axis a bit.
  1297. if (current_position[Y_AXIS] < ymax || dmax < 0.5f * MIN_BED_SENSOR_POINT_RESPONSE_DMR) {
  1298. if (verbosity_level >= 5) {
  1299. SERIAL_ECHOPGM("Partial point diameter too small: ");
  1300. SERIAL_ECHO(dmax);
  1301. SERIAL_ECHOLNPGM("");
  1302. }
  1303. result = false;
  1304. } else {
  1305. // Estimate the circle radius from the maximum diameter and height:
  1306. float h = current_position[Y_AXIS] - ymax;
  1307. float r = dmax * dmax / (8.f * h) + 0.5f * h;
  1308. if (r < 0.8f * MIN_BED_SENSOR_POINT_RESPONSE_DMR) {
  1309. if (verbosity_level >= 5) {
  1310. SERIAL_ECHOPGM("Partial point estimated radius too small: ");
  1311. SERIAL_ECHO(r);
  1312. SERIAL_ECHOPGM(", dmax:");
  1313. SERIAL_ECHO(dmax);
  1314. SERIAL_ECHOPGM(", h:");
  1315. SERIAL_ECHO(h);
  1316. SERIAL_ECHOLNPGM("");
  1317. }
  1318. result = false;
  1319. } else {
  1320. // The point may end up outside of the machine working space.
  1321. // That is all right as it helps to improve the accuracy of the measurement point
  1322. // due to averaging.
  1323. // For the y correction, use an average of dmax/2 and the estimated radius.
  1324. r = 0.5f * (0.5f * dmax + r);
  1325. ymax = current_position[Y_AXIS] - r;
  1326. }
  1327. }
  1328. } else {
  1329. // If the diameter of the detected spot was smaller than a minimum allowed,
  1330. // the induction sensor is probably too high. Returning false will force
  1331. // the sensor to be lowered a tiny bit.
  1332. result = xmax >= MIN_BED_SENSOR_POINT_RESPONSE_DMR;
  1333. if (y0 > Y_MIN_POS_FOR_BED_CALIBRATION + 0.2f)
  1334. // Only in case both left and right y tangents are known, use them.
  1335. // If y0 is close to the bed edge, it may not be symmetric to the right tangent.
  1336. ymax = 0.5f * ymax + 0.25f * (y0 + y1);
  1337. }
  1338. }
  1339. // Go to the center.
  1340. enable_z_endstop(false);
  1341. current_position[X_AXIS] = xmax;
  1342. current_position[Y_AXIS] = ymax;
  1343. if (verbosity_level >= 20) {
  1344. SERIAL_ECHOPGM("Adjusted position: ");
  1345. SERIAL_ECHO(current_position[X_AXIS]);
  1346. SERIAL_ECHOPGM(", ");
  1347. SERIAL_ECHO(current_position[Y_AXIS]);
  1348. SERIAL_ECHOLNPGM("");
  1349. }
  1350. // Don't clamp current_position[Y_AXIS], because the out-of-reach Y coordinate may actually be true.
  1351. // Only clamp the coordinate to go.
  1352. go_xy(current_position[X_AXIS], max(Y_MIN_POS, current_position[Y_AXIS]), homing_feedrate[X_AXIS] / 60.f);
  1353. // delay_keep_alive(3000);
  1354. }
  1355. if (result)
  1356. return true;
  1357. // otherwise clamp the Y coordinate
  1358. canceled:
  1359. // Go back to the center.
  1360. enable_z_endstop(false);
  1361. if (current_position[Y_AXIS] < Y_MIN_POS)
  1362. current_position[Y_AXIS] = Y_MIN_POS;
  1363. go_xy(current_position[X_AXIS], current_position[Y_AXIS], homing_feedrate[X_AXIS] / 60.f);
  1364. return false;
  1365. }
  1366. // Scan the mesh bed induction points one by one by a left-right zig-zag movement,
  1367. // write the trigger coordinates to the serial line.
  1368. // Useful for visualizing the behavior of the bed induction detector.
  1369. inline void scan_bed_induction_sensor_point()
  1370. {
  1371. float center_old_x = current_position[X_AXIS];
  1372. float center_old_y = current_position[Y_AXIS];
  1373. float x0 = center_old_x - IMPROVE_BED_INDUCTION_SENSOR_POINT3_SEARCH_RADIUS;
  1374. float x1 = center_old_x + IMPROVE_BED_INDUCTION_SENSOR_POINT3_SEARCH_RADIUS;
  1375. float y0 = center_old_y - IMPROVE_BED_INDUCTION_SENSOR_POINT3_SEARCH_RADIUS;
  1376. float y1 = center_old_y + IMPROVE_BED_INDUCTION_SENSOR_POINT3_SEARCH_RADIUS;
  1377. float y = y0;
  1378. if (x0 < X_MIN_POS)
  1379. x0 = X_MIN_POS;
  1380. if (x1 > X_MAX_POS)
  1381. x1 = X_MAX_POS;
  1382. if (y0 < Y_MIN_POS_FOR_BED_CALIBRATION)
  1383. y0 = Y_MIN_POS_FOR_BED_CALIBRATION;
  1384. if (y1 > Y_MAX_POS)
  1385. y1 = Y_MAX_POS;
  1386. for (float y = y0; y < y1; y += IMPROVE_BED_INDUCTION_SENSOR_POINT3_SEARCH_STEP_FINE_Y) {
  1387. enable_z_endstop(false);
  1388. go_xy(x0, y, homing_feedrate[X_AXIS] / 60.f);
  1389. enable_z_endstop(true);
  1390. go_xy(x1, y, homing_feedrate[X_AXIS] / 60.f);
  1391. update_current_position_xyz();
  1392. if (endstop_z_hit_on_purpose())
  1393. debug_output_point(PSTR("left" ), current_position[X_AXIS], current_position[Y_AXIS], current_position[Z_AXIS]);
  1394. enable_z_endstop(false);
  1395. go_xy(x1, y, homing_feedrate[X_AXIS] / 60.f);
  1396. enable_z_endstop(true);
  1397. go_xy(x0, y, homing_feedrate[X_AXIS] / 60.f);
  1398. update_current_position_xyz();
  1399. if (endstop_z_hit_on_purpose())
  1400. debug_output_point(PSTR("right"), current_position[X_AXIS], current_position[Y_AXIS], current_position[Z_AXIS]);
  1401. }
  1402. enable_z_endstop(false);
  1403. current_position[X_AXIS] = center_old_x;
  1404. current_position[Y_AXIS] = center_old_y;
  1405. go_xy(current_position[X_AXIS], current_position[Y_AXIS], homing_feedrate[X_AXIS] / 60.f);
  1406. }
  1407. #define MESH_BED_CALIBRATION_SHOW_LCD
  1408. BedSkewOffsetDetectionResultType find_bed_offset_and_skew(int8_t verbosity_level)
  1409. {
  1410. // Don't let the manage_inactivity() function remove power from the motors.
  1411. refresh_cmd_timeout();
  1412. // Reusing the z_values memory for the measurement cache.
  1413. // 7x7=49 floats, good for 16 (x,y,z) vectors.
  1414. float *pts = &mbl.z_values[0][0];
  1415. float *vec_x = pts + 2 * 4;
  1416. float *vec_y = vec_x + 2;
  1417. float *cntr = vec_y + 2;
  1418. memset(pts, 0, sizeof(float) * 7 * 7);
  1419. // SERIAL_ECHOLNPGM("find_bed_offset_and_skew verbosity level: ");
  1420. // SERIAL_ECHO(int(verbosity_level));
  1421. // SERIAL_ECHOPGM("");
  1422. #ifdef MESH_BED_CALIBRATION_SHOW_LCD
  1423. lcd_implementation_clear();
  1424. lcd_print_at_PGM(0, 0, MSG_FIND_BED_OFFSET_AND_SKEW_LINE1);
  1425. #endif /* MESH_BED_CALIBRATION_SHOW_LCD */
  1426. // Collect the rear 2x3 points.
  1427. current_position[Z_AXIS] = MESH_HOME_Z_SEARCH;
  1428. for (int k = 0; k < 4; ++ k) {
  1429. // Don't let the manage_inactivity() function remove power from the motors.
  1430. refresh_cmd_timeout();
  1431. #ifdef MESH_BED_CALIBRATION_SHOW_LCD
  1432. lcd_print_at_PGM(0, 1, MSG_FIND_BED_OFFSET_AND_SKEW_LINE2);
  1433. lcd_implementation_print_at(0, 2, k+1);
  1434. lcd_printPGM(MSG_FIND_BED_OFFSET_AND_SKEW_LINE3);
  1435. #endif /* MESH_BED_CALIBRATION_SHOW_LCD */
  1436. float *pt = pts + k * 2;
  1437. // Go up to z_initial.
  1438. go_to_current(homing_feedrate[Z_AXIS] / 60.f);
  1439. if (verbosity_level >= 20) {
  1440. // Go to Y0, wait, then go to Y-4.
  1441. current_position[Y_AXIS] = 0.f;
  1442. go_to_current(homing_feedrate[X_AXIS] / 60.f);
  1443. SERIAL_ECHOLNPGM("At Y0");
  1444. delay_keep_alive(5000);
  1445. current_position[Y_AXIS] = Y_MIN_POS;
  1446. go_to_current(homing_feedrate[X_AXIS] / 60.f);
  1447. SERIAL_ECHOLNPGM("At Y-4");
  1448. delay_keep_alive(5000);
  1449. }
  1450. // Go to the measurement point position.
  1451. current_position[X_AXIS] = pgm_read_float(bed_ref_points_4+k*2);
  1452. current_position[Y_AXIS] = pgm_read_float(bed_ref_points_4+k*2+1);
  1453. go_to_current(homing_feedrate[X_AXIS] / 60.f);
  1454. if (verbosity_level >= 10)
  1455. delay_keep_alive(3000);
  1456. if (! find_bed_induction_sensor_point_xy())
  1457. return BED_SKEW_OFFSET_DETECTION_POINT_NOT_FOUND;
  1458. #if 1
  1459. if (k == 0) {
  1460. // Improve the position of the 1st row sensor points by a zig-zag movement.
  1461. find_bed_induction_sensor_point_z();
  1462. int8_t i = 4;
  1463. for (;;) {
  1464. if (improve_bed_induction_sensor_point3(verbosity_level))
  1465. break;
  1466. if (-- i == 0)
  1467. return BED_SKEW_OFFSET_DETECTION_POINT_NOT_FOUND;
  1468. // Try to move the Z axis down a bit to increase a chance of the sensor to trigger.
  1469. current_position[Z_AXIS] -= 0.025f;
  1470. enable_endstops(false);
  1471. enable_z_endstop(false);
  1472. go_to_current(homing_feedrate[Z_AXIS]);
  1473. }
  1474. if (i == 0)
  1475. // not found
  1476. return BED_SKEW_OFFSET_DETECTION_POINT_NOT_FOUND;
  1477. }
  1478. #endif
  1479. if (verbosity_level >= 10)
  1480. delay_keep_alive(3000);
  1481. // Save the detected point position and then clamp the Y coordinate, which may have been estimated
  1482. // to lie outside the machine working space.
  1483. pt[0] = current_position[X_AXIS];
  1484. pt[1] = current_position[Y_AXIS];
  1485. if (current_position[Y_AXIS] < Y_MIN_POS)
  1486. current_position[Y_AXIS] = Y_MIN_POS;
  1487. // Start searching for the other points at 3mm above the last point.
  1488. current_position[Z_AXIS] += 3.f;
  1489. cntr[0] += pt[0];
  1490. cntr[1] += pt[1];
  1491. if (verbosity_level >= 10 && k == 0) {
  1492. // Show the zero. Test, whether the Y motor skipped steps.
  1493. current_position[Y_AXIS] = MANUAL_Y_HOME_POS;
  1494. go_to_current(homing_feedrate[X_AXIS] / 60.f);
  1495. delay_keep_alive(3000);
  1496. }
  1497. }
  1498. if (verbosity_level >= 20) {
  1499. // Test the positions. Are the positions reproducible? Now the calibration is active in the planner.
  1500. delay_keep_alive(3000);
  1501. for (int8_t mesh_point = 0; mesh_point < 4; ++ mesh_point) {
  1502. // Don't let the manage_inactivity() function remove power from the motors.
  1503. refresh_cmd_timeout();
  1504. // Go to the measurement point.
  1505. // Use the coorrected coordinate, which is a result of find_bed_offset_and_skew().
  1506. current_position[X_AXIS] = pts[mesh_point*2];
  1507. current_position[Y_AXIS] = pts[mesh_point*2+1];
  1508. go_to_current(homing_feedrate[X_AXIS]/60);
  1509. delay_keep_alive(3000);
  1510. }
  1511. }
  1512. BedSkewOffsetDetectionResultType result = calculate_machine_skew_and_offset_LS(pts, 4, bed_ref_points_4, vec_x, vec_y, cntr, verbosity_level);
  1513. if (result >= 0) {
  1514. world2machine_update(vec_x, vec_y, cntr);
  1515. #if 1
  1516. // Fearlessly store the calibration values into the eeprom.
  1517. eeprom_update_float((float*)(EEPROM_BED_CALIBRATION_CENTER+0), cntr [0]);
  1518. eeprom_update_float((float*)(EEPROM_BED_CALIBRATION_CENTER+4), cntr [1]);
  1519. eeprom_update_float((float*)(EEPROM_BED_CALIBRATION_VEC_X +0), vec_x[0]);
  1520. eeprom_update_float((float*)(EEPROM_BED_CALIBRATION_VEC_X +4), vec_x[1]);
  1521. eeprom_update_float((float*)(EEPROM_BED_CALIBRATION_VEC_Y +0), vec_y[0]);
  1522. eeprom_update_float((float*)(EEPROM_BED_CALIBRATION_VEC_Y +4), vec_y[1]);
  1523. #endif
  1524. // Correct the current_position to match the transformed coordinate system after world2machine_rotation_and_skew and world2machine_shift were set.
  1525. world2machine_update_current();
  1526. if (verbosity_level >= 20) {
  1527. // Test the positions. Are the positions reproducible? Now the calibration is active in the planner.
  1528. delay_keep_alive(3000);
  1529. for (int8_t mesh_point = 0; mesh_point < 9; ++ mesh_point) {
  1530. // Don't let the manage_inactivity() function remove power from the motors.
  1531. refresh_cmd_timeout();
  1532. // Go to the measurement point.
  1533. // Use the coorrected coordinate, which is a result of find_bed_offset_and_skew().
  1534. current_position[X_AXIS] = pgm_read_float(bed_ref_points+mesh_point*2);
  1535. current_position[Y_AXIS] = pgm_read_float(bed_ref_points+mesh_point*2+1);
  1536. go_to_current(homing_feedrate[X_AXIS]/60);
  1537. delay_keep_alive(3000);
  1538. }
  1539. }
  1540. }
  1541. return result;
  1542. }
  1543. BedSkewOffsetDetectionResultType improve_bed_offset_and_skew(int8_t method, int8_t verbosity_level, uint8_t &too_far_mask)
  1544. {
  1545. // Don't let the manage_inactivity() function remove power from the motors.
  1546. refresh_cmd_timeout();
  1547. // Mask of the first three points. Are they too far?
  1548. too_far_mask = 0;
  1549. // Reusing the z_values memory for the measurement cache.
  1550. // 7x7=49 floats, good for 16 (x,y,z) vectors.
  1551. float *pts = &mbl.z_values[0][0];
  1552. float *vec_x = pts + 2 * 9;
  1553. float *vec_y = vec_x + 2;
  1554. float *cntr = vec_y + 2;
  1555. memset(pts, 0, sizeof(float) * 7 * 7);
  1556. // Cache the current correction matrix.
  1557. world2machine_initialize();
  1558. vec_x[0] = world2machine_rotation_and_skew[0][0];
  1559. vec_x[1] = world2machine_rotation_and_skew[1][0];
  1560. vec_y[0] = world2machine_rotation_and_skew[0][1];
  1561. vec_y[1] = world2machine_rotation_and_skew[1][1];
  1562. cntr[0] = world2machine_shift[0];
  1563. cntr[1] = world2machine_shift[1];
  1564. // and reset the correction matrix, so the planner will not do anything.
  1565. world2machine_reset();
  1566. bool endstops_enabled = enable_endstops(false);
  1567. bool endstop_z_enabled = enable_z_endstop(false);
  1568. #ifdef MESH_BED_CALIBRATION_SHOW_LCD
  1569. lcd_implementation_clear();
  1570. lcd_print_at_PGM(0, 0, MSG_IMPROVE_BED_OFFSET_AND_SKEW_LINE1);
  1571. #endif /* MESH_BED_CALIBRATION_SHOW_LCD */
  1572. // Collect a matrix of 9x9 points.
  1573. BedSkewOffsetDetectionResultType result = BED_SKEW_OFFSET_DETECTION_PERFECT;
  1574. for (int8_t mesh_point = 0; mesh_point < 9; ++ mesh_point) {
  1575. // Don't let the manage_inactivity() function remove power from the motors.
  1576. refresh_cmd_timeout();
  1577. // Print the decrasing ID of the measurement point.
  1578. #ifdef MESH_BED_CALIBRATION_SHOW_LCD
  1579. lcd_print_at_PGM(0, 1, MSG_IMPROVE_BED_OFFSET_AND_SKEW_LINE2);
  1580. lcd_implementation_print_at(0, 2, mesh_point+1);
  1581. lcd_printPGM(MSG_IMPROVE_BED_OFFSET_AND_SKEW_LINE3);
  1582. #endif /* MESH_BED_CALIBRATION_SHOW_LCD */
  1583. // Move up.
  1584. current_position[Z_AXIS] = MESH_HOME_Z_SEARCH;
  1585. enable_endstops(false);
  1586. enable_z_endstop(false);
  1587. go_to_current(homing_feedrate[Z_AXIS]/60);
  1588. if (verbosity_level >= 20) {
  1589. // Go to Y0, wait, then go to Y-4.
  1590. current_position[Y_AXIS] = 0.f;
  1591. go_to_current(homing_feedrate[X_AXIS] / 60.f);
  1592. SERIAL_ECHOLNPGM("At Y0");
  1593. delay_keep_alive(5000);
  1594. current_position[Y_AXIS] = Y_MIN_POS;
  1595. go_to_current(homing_feedrate[X_AXIS] / 60.f);
  1596. SERIAL_ECHOLNPGM("At Y-4");
  1597. delay_keep_alive(5000);
  1598. }
  1599. // Go to the measurement point.
  1600. // Use the coorrected coordinate, which is a result of find_bed_offset_and_skew().
  1601. current_position[X_AXIS] = vec_x[0] * pgm_read_float(bed_ref_points+mesh_point*2) + vec_y[0] * pgm_read_float(bed_ref_points+mesh_point*2+1) + cntr[0];
  1602. current_position[Y_AXIS] = vec_x[1] * pgm_read_float(bed_ref_points+mesh_point*2) + vec_y[1] * pgm_read_float(bed_ref_points+mesh_point*2+1) + cntr[1];
  1603. // The calibration points are very close to the min Y.
  1604. if (current_position[Y_AXIS] < Y_MIN_POS_FOR_BED_CALIBRATION)
  1605. current_position[Y_AXIS] = Y_MIN_POS_FOR_BED_CALIBRATION;
  1606. go_to_current(homing_feedrate[X_AXIS]/60);
  1607. // Find its Z position by running the normal vertical search.
  1608. if (verbosity_level >= 10)
  1609. delay_keep_alive(3000);
  1610. find_bed_induction_sensor_point_z();
  1611. if (verbosity_level >= 10)
  1612. delay_keep_alive(3000);
  1613. // Try to move the Z axis down a bit to increase a chance of the sensor to trigger.
  1614. current_position[Z_AXIS] -= 0.025f;
  1615. // Improve the point position by searching its center in a current plane.
  1616. int8_t n_errors = 3;
  1617. for (int8_t iter = 0; iter < 8; ) {
  1618. if (verbosity_level > 20) {
  1619. SERIAL_ECHOPGM("Improving bed point ");
  1620. SERIAL_ECHO(mesh_point);
  1621. SERIAL_ECHOPGM(", iteration ");
  1622. SERIAL_ECHO(iter);
  1623. SERIAL_ECHOPGM(", z");
  1624. MYSERIAL.print(current_position[Z_AXIS], 5);
  1625. SERIAL_ECHOLNPGM("");
  1626. }
  1627. bool found = false;
  1628. if (mesh_point < 3) {
  1629. // Because the sensor cannot move in front of the first row
  1630. // of the sensor points, the y position cannot be measured
  1631. // by a cross center method.
  1632. // Use a zig-zag search for the first row of the points.
  1633. found = improve_bed_induction_sensor_point3(verbosity_level);
  1634. } else {
  1635. switch (method) {
  1636. case 0: found = improve_bed_induction_sensor_point(); break;
  1637. case 1: found = improve_bed_induction_sensor_point2(mesh_point < 3, verbosity_level); break;
  1638. default: break;
  1639. }
  1640. }
  1641. if (found) {
  1642. if (iter > 3) {
  1643. // Average the last 4 measurements.
  1644. pts[mesh_point*2 ] += current_position[X_AXIS];
  1645. pts[mesh_point*2+1] += current_position[Y_AXIS];
  1646. }
  1647. if (current_position[Y_AXIS] < Y_MIN_POS)
  1648. current_position[Y_AXIS] = Y_MIN_POS;
  1649. ++ iter;
  1650. } else if (n_errors -- == 0) {
  1651. // Give up.
  1652. result = BED_SKEW_OFFSET_DETECTION_POINT_NOT_FOUND;
  1653. goto canceled;
  1654. } else {
  1655. // Try to move the Z axis down a bit to increase a chance of the sensor to trigger.
  1656. current_position[Z_AXIS] -= 0.05f;
  1657. enable_endstops(false);
  1658. enable_z_endstop(false);
  1659. go_to_current(homing_feedrate[Z_AXIS]);
  1660. if (verbosity_level >= 5) {
  1661. SERIAL_ECHOPGM("Improving bed point ");
  1662. SERIAL_ECHO(mesh_point);
  1663. SERIAL_ECHOPGM(", iteration ");
  1664. SERIAL_ECHO(iter);
  1665. SERIAL_ECHOPGM(" failed. Lowering z to ");
  1666. MYSERIAL.print(current_position[Z_AXIS], 5);
  1667. SERIAL_ECHOLNPGM("");
  1668. }
  1669. }
  1670. }
  1671. if (verbosity_level >= 10)
  1672. delay_keep_alive(3000);
  1673. }
  1674. // Don't let the manage_inactivity() function remove power from the motors.
  1675. refresh_cmd_timeout();
  1676. // Average the last 4 measurements.
  1677. for (int8_t i = 0; i < 18; ++ i)
  1678. pts[i] *= (1.f/4.f);
  1679. enable_endstops(false);
  1680. enable_z_endstop(false);
  1681. if (verbosity_level >= 5) {
  1682. // Test the positions. Are the positions reproducible?
  1683. for (int8_t mesh_point = 0; mesh_point < 9; ++ mesh_point) {
  1684. // Don't let the manage_inactivity() function remove power from the motors.
  1685. refresh_cmd_timeout();
  1686. // Go to the measurement point.
  1687. // Use the coorrected coordinate, which is a result of find_bed_offset_and_skew().
  1688. current_position[X_AXIS] = pts[mesh_point*2];
  1689. current_position[Y_AXIS] = pts[mesh_point*2+1];
  1690. if (verbosity_level >= 10) {
  1691. go_to_current(homing_feedrate[X_AXIS]/60);
  1692. delay_keep_alive(3000);
  1693. }
  1694. SERIAL_ECHOPGM("Final measured bed point ");
  1695. SERIAL_ECHO(mesh_point);
  1696. SERIAL_ECHOPGM(": ");
  1697. MYSERIAL.print(current_position[X_AXIS], 5);
  1698. SERIAL_ECHOPGM(", ");
  1699. MYSERIAL.print(current_position[Y_AXIS], 5);
  1700. SERIAL_ECHOLNPGM("");
  1701. }
  1702. }
  1703. {
  1704. // First fill in the too_far_mask from the measured points.
  1705. for (uint8_t mesh_point = 0; mesh_point < 3; ++ mesh_point)
  1706. if (pts[mesh_point * 2 + 1] < Y_MIN_POS_CALIBRATION_POINT_OUT_OF_REACH)
  1707. too_far_mask |= 1 << mesh_point;
  1708. result = calculate_machine_skew_and_offset_LS(pts, 9, bed_ref_points, vec_x, vec_y, cntr, verbosity_level);
  1709. if (result < 0) {
  1710. SERIAL_ECHOLNPGM("Calculation of the machine skew and offset failed.");
  1711. goto canceled;
  1712. }
  1713. // In case of success, update the too_far_mask from the calculated points.
  1714. for (uint8_t mesh_point = 0; mesh_point < 3; ++ mesh_point) {
  1715. float y = vec_x[1] * pgm_read_float(bed_ref_points+mesh_point*2) + vec_y[1] * pgm_read_float(bed_ref_points+mesh_point*2+1) + cntr[1];
  1716. if (y < Y_MIN_POS_CALIBRATION_POINT_OUT_OF_REACH)
  1717. too_far_mask |= 1 << mesh_point;
  1718. }
  1719. }
  1720. world2machine_update(vec_x, vec_y, cntr);
  1721. #if 1
  1722. // Fearlessly store the calibration values into the eeprom.
  1723. eeprom_update_float((float*)(EEPROM_BED_CALIBRATION_CENTER+0), cntr [0]);
  1724. eeprom_update_float((float*)(EEPROM_BED_CALIBRATION_CENTER+4), cntr [1]);
  1725. eeprom_update_float((float*)(EEPROM_BED_CALIBRATION_VEC_X +0), vec_x[0]);
  1726. eeprom_update_float((float*)(EEPROM_BED_CALIBRATION_VEC_X +4), vec_x[1]);
  1727. eeprom_update_float((float*)(EEPROM_BED_CALIBRATION_VEC_Y +0), vec_y[0]);
  1728. eeprom_update_float((float*)(EEPROM_BED_CALIBRATION_VEC_Y +4), vec_y[1]);
  1729. #endif
  1730. // Correct the current_position to match the transformed coordinate system after world2machine_rotation_and_skew and world2machine_shift were set.
  1731. world2machine_update_current();
  1732. enable_endstops(false);
  1733. enable_z_endstop(false);
  1734. if (verbosity_level >= 5) {
  1735. // Test the positions. Are the positions reproducible? Now the calibration is active in the planner.
  1736. delay_keep_alive(3000);
  1737. for (int8_t mesh_point = 0; mesh_point < 9; ++ mesh_point) {
  1738. // Don't let the manage_inactivity() function remove power from the motors.
  1739. refresh_cmd_timeout();
  1740. // Go to the measurement point.
  1741. // Use the coorrected coordinate, which is a result of find_bed_offset_and_skew().
  1742. current_position[X_AXIS] = pgm_read_float(bed_ref_points+mesh_point*2);
  1743. current_position[Y_AXIS] = pgm_read_float(bed_ref_points+mesh_point*2+1);
  1744. if (verbosity_level >= 10) {
  1745. go_to_current(homing_feedrate[X_AXIS]/60);
  1746. delay_keep_alive(3000);
  1747. }
  1748. {
  1749. float x, y;
  1750. world2machine(current_position[X_AXIS], current_position[Y_AXIS], x, y);
  1751. SERIAL_ECHOPGM("Final calculated bed point ");
  1752. SERIAL_ECHO(mesh_point);
  1753. SERIAL_ECHOPGM(": ");
  1754. MYSERIAL.print(x, 5);
  1755. SERIAL_ECHOPGM(", ");
  1756. MYSERIAL.print(y, 5);
  1757. SERIAL_ECHOLNPGM("");
  1758. }
  1759. }
  1760. }
  1761. // Sample Z heights for the mesh bed leveling.
  1762. // In addition, store the results into an eeprom, to be used later for verification of the bed leveling process.
  1763. {
  1764. // The first point defines the reference.
  1765. current_position[Z_AXIS] = MESH_HOME_Z_SEARCH;
  1766. go_to_current(homing_feedrate[Z_AXIS]/60);
  1767. current_position[X_AXIS] = pgm_read_float(bed_ref_points);
  1768. current_position[Y_AXIS] = pgm_read_float(bed_ref_points+1);
  1769. world2machine_clamp(current_position[X_AXIS], current_position[Y_AXIS]);
  1770. go_to_current(homing_feedrate[X_AXIS]/60);
  1771. memcpy(destination, current_position, sizeof(destination));
  1772. enable_endstops(true);
  1773. homeaxis(Z_AXIS);
  1774. enable_endstops(false);
  1775. find_bed_induction_sensor_point_z();
  1776. mbl.set_z(0, 0, current_position[Z_AXIS]);
  1777. }
  1778. for (int8_t mesh_point = 1; mesh_point != MESH_MEAS_NUM_X_POINTS * MESH_MEAS_NUM_Y_POINTS; ++ mesh_point) {
  1779. current_position[Z_AXIS] = MESH_HOME_Z_SEARCH;
  1780. go_to_current(homing_feedrate[Z_AXIS]/60);
  1781. current_position[X_AXIS] = pgm_read_float(bed_ref_points+2*mesh_point);
  1782. current_position[Y_AXIS] = pgm_read_float(bed_ref_points+2*mesh_point+1);
  1783. world2machine_clamp(current_position[X_AXIS], current_position[Y_AXIS]);
  1784. go_to_current(homing_feedrate[X_AXIS]/60);
  1785. find_bed_induction_sensor_point_z();
  1786. // Get cords of measuring point
  1787. int8_t ix = mesh_point % MESH_MEAS_NUM_X_POINTS;
  1788. int8_t iy = mesh_point / MESH_MEAS_NUM_X_POINTS;
  1789. if (iy & 1) ix = (MESH_MEAS_NUM_X_POINTS - 1) - ix; // Zig zag
  1790. mbl.set_z(ix, iy, current_position[Z_AXIS]);
  1791. }
  1792. {
  1793. // Verify the span of the Z values.
  1794. float zmin = mbl.z_values[0][0];
  1795. float zmax = zmax;
  1796. for (int8_t j = 0; j < 3; ++ j)
  1797. for (int8_t i = 0; i < 3; ++ i) {
  1798. zmin = min(zmin, mbl.z_values[j][i]);
  1799. zmax = min(zmax, mbl.z_values[j][i]);
  1800. }
  1801. if (zmax - zmin > 3.f) {
  1802. // The span of the Z offsets is extreme. Give up.
  1803. // Homing failed on some of the points.
  1804. SERIAL_PROTOCOLLNPGM("Exreme span of the Z values!");
  1805. goto canceled;
  1806. }
  1807. }
  1808. // Store the correction values to EEPROM.
  1809. // Offsets of the Z heiths of the calibration points from the first point.
  1810. // The offsets are saved as 16bit signed int, scaled to tenths of microns.
  1811. {
  1812. uint16_t addr = EEPROM_BED_CALIBRATION_Z_JITTER;
  1813. for (int8_t j = 0; j < 3; ++ j)
  1814. for (int8_t i = 0; i < 3; ++ i) {
  1815. if (i == 0 && j == 0)
  1816. continue;
  1817. float dif = mbl.z_values[j][i] - mbl.z_values[0][0];
  1818. int16_t dif_quantized = int16_t(floor(dif * 100.f + 0.5f));
  1819. eeprom_update_word((uint16_t*)addr, *reinterpret_cast<uint16_t*>(&dif_quantized));
  1820. {
  1821. uint16_t z_offset_u = eeprom_read_word((uint16_t*)addr);
  1822. float dif2 = *reinterpret_cast<int16_t*>(&z_offset_u) * 0.01;
  1823. SERIAL_ECHOPGM("Bed point ");
  1824. SERIAL_ECHO(i);
  1825. SERIAL_ECHOPGM(",");
  1826. SERIAL_ECHO(j);
  1827. SERIAL_ECHOPGM(", differences: written ");
  1828. MYSERIAL.print(dif, 5);
  1829. SERIAL_ECHOPGM(", read: ");
  1830. MYSERIAL.print(dif2, 5);
  1831. SERIAL_ECHOLNPGM("");
  1832. }
  1833. addr += 2;
  1834. }
  1835. }
  1836. mbl.upsample_3x3();
  1837. mbl.active = true;
  1838. // Don't let the manage_inactivity() function remove power from the motors.
  1839. refresh_cmd_timeout();
  1840. // Go home.
  1841. current_position[Z_AXIS] = Z_MIN_POS;
  1842. go_to_current(homing_feedrate[Z_AXIS]/60);
  1843. current_position[X_AXIS] = X_MIN_POS+0.2;
  1844. current_position[Y_AXIS] = Y_MIN_POS+0.2;
  1845. // Clamp to the physical coordinates.
  1846. world2machine_clamp(current_position[X_AXIS], current_position[Y_AXIS]);
  1847. go_to_current(homing_feedrate[X_AXIS]/60);
  1848. enable_endstops(endstops_enabled);
  1849. enable_z_endstop(endstop_z_enabled);
  1850. // Don't let the manage_inactivity() function remove power from the motors.
  1851. refresh_cmd_timeout();
  1852. return result;
  1853. canceled:
  1854. // Don't let the manage_inactivity() function remove power from the motors.
  1855. refresh_cmd_timeout();
  1856. // Print head up.
  1857. current_position[Z_AXIS] = MESH_HOME_Z_SEARCH;
  1858. go_to_current(homing_feedrate[Z_AXIS]/60);
  1859. // Store the identity matrix to EEPROM.
  1860. reset_bed_offset_and_skew();
  1861. enable_endstops(endstops_enabled);
  1862. enable_z_endstop(endstop_z_enabled);
  1863. return result;
  1864. }
  1865. bool scan_bed_induction_points(int8_t verbosity_level)
  1866. {
  1867. // Don't let the manage_inactivity() function remove power from the motors.
  1868. refresh_cmd_timeout();
  1869. // Reusing the z_values memory for the measurement cache.
  1870. // 7x7=49 floats, good for 16 (x,y,z) vectors.
  1871. float *pts = &mbl.z_values[0][0];
  1872. float *vec_x = pts + 2 * 9;
  1873. float *vec_y = vec_x + 2;
  1874. float *cntr = vec_y + 2;
  1875. memset(pts, 0, sizeof(float) * 7 * 7);
  1876. // Cache the current correction matrix.
  1877. world2machine_initialize();
  1878. vec_x[0] = world2machine_rotation_and_skew[0][0];
  1879. vec_x[1] = world2machine_rotation_and_skew[1][0];
  1880. vec_y[0] = world2machine_rotation_and_skew[0][1];
  1881. vec_y[1] = world2machine_rotation_and_skew[1][1];
  1882. cntr[0] = world2machine_shift[0];
  1883. cntr[1] = world2machine_shift[1];
  1884. // and reset the correction matrix, so the planner will not do anything.
  1885. world2machine_reset();
  1886. bool endstops_enabled = enable_endstops(false);
  1887. bool endstop_z_enabled = enable_z_endstop(false);
  1888. // Collect a matrix of 9x9 points.
  1889. for (int8_t mesh_point = 0; mesh_point < 9; ++ mesh_point) {
  1890. // Don't let the manage_inactivity() function remove power from the motors.
  1891. refresh_cmd_timeout();
  1892. // Move up.
  1893. current_position[Z_AXIS] = MESH_HOME_Z_SEARCH;
  1894. enable_endstops(false);
  1895. enable_z_endstop(false);
  1896. go_to_current(homing_feedrate[Z_AXIS]/60);
  1897. // Go to the measurement point.
  1898. // Use the coorrected coordinate, which is a result of find_bed_offset_and_skew().
  1899. current_position[X_AXIS] = vec_x[0] * pgm_read_float(bed_ref_points+mesh_point*2) + vec_y[0] * pgm_read_float(bed_ref_points+mesh_point*2+1) + cntr[0];
  1900. current_position[Y_AXIS] = vec_x[1] * pgm_read_float(bed_ref_points+mesh_point*2) + vec_y[1] * pgm_read_float(bed_ref_points+mesh_point*2+1) + cntr[1];
  1901. // The calibration points are very close to the min Y.
  1902. if (current_position[Y_AXIS] < Y_MIN_POS_FOR_BED_CALIBRATION)
  1903. current_position[Y_AXIS] = Y_MIN_POS_FOR_BED_CALIBRATION;
  1904. go_to_current(homing_feedrate[X_AXIS]/60);
  1905. find_bed_induction_sensor_point_z();
  1906. scan_bed_induction_sensor_point();
  1907. }
  1908. // Don't let the manage_inactivity() function remove power from the motors.
  1909. refresh_cmd_timeout();
  1910. enable_endstops(false);
  1911. enable_z_endstop(false);
  1912. // Don't let the manage_inactivity() function remove power from the motors.
  1913. refresh_cmd_timeout();
  1914. enable_endstops(endstops_enabled);
  1915. enable_z_endstop(endstop_z_enabled);
  1916. return true;
  1917. }