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- #include "Marlin.h"
- #include "Configuration.h"
- #include "ConfigurationStore.h"
- #include "language_all.h"
- #include "mesh_bed_calibration.h"
- #include "mesh_bed_leveling.h"
- #include "stepper.h"
- #include "ultralcd.h"
- uint8_t world2machine_correction_mode;
- float world2machine_rotation_and_skew[2][2];
- float world2machine_rotation_and_skew_inv[2][2];
- float world2machine_shift[2];
- // Weight of the Y coordinate for the least squares fitting of the bed induction sensor targets.
- // Only used for the first row of the points, which may not befully in reach of the sensor.
- #define WEIGHT_FIRST_ROW_X_HIGH (1.f)
- #define WEIGHT_FIRST_ROW_X_LOW (0.35f)
- #define WEIGHT_FIRST_ROW_Y_HIGH (0.3f)
- #define WEIGHT_FIRST_ROW_Y_LOW (0.0f)
- #define BED_ZERO_REF_X (- 22.f + X_PROBE_OFFSET_FROM_EXTRUDER) // -22 + 23 = 1
- #define BED_ZERO_REF_Y (- 0.6f + Y_PROBE_OFFSET_FROM_EXTRUDER) // -0.6 + 9 = 8.4
- // Scaling of the real machine axes against the programmed dimensions in the firmware.
- // The correction is tiny, here around 0.5mm on 250mm length.
- //#define MACHINE_AXIS_SCALE_X ((250.f - 0.5f) / 250.f)
- //#define MACHINE_AXIS_SCALE_Y ((250.f - 0.5f) / 250.f)
- #define MACHINE_AXIS_SCALE_X 1.f
- #define MACHINE_AXIS_SCALE_Y 1.f
- #define BED_CALIBRATION_POINT_OFFSET_MAX_EUCLIDIAN (0.8f)
- #define BED_CALIBRATION_POINT_OFFSET_MAX_1ST_ROW_X (0.8f)
- #define BED_CALIBRATION_POINT_OFFSET_MAX_1ST_ROW_Y (1.5f)
- #define MIN_BED_SENSOR_POINT_RESPONSE_DMR (2.0f)
- //#define Y_MIN_POS_FOR_BED_CALIBRATION (MANUAL_Y_HOME_POS-0.2f)
- #define Y_MIN_POS_FOR_BED_CALIBRATION (Y_MIN_POS)
- // Distances toward the print bed edge may not be accurate.
- #define Y_MIN_POS_CALIBRATION_POINT_ACCURATE (Y_MIN_POS + 3.f)
- // When the measured point center is out of reach of the sensor, Y coordinate will be ignored
- // by the Least Squares fitting and the X coordinate will be weighted low.
- #define Y_MIN_POS_CALIBRATION_POINT_OUT_OF_REACH (Y_MIN_POS - 0.5f)
- // 0.12 degrees equals to an offset of 0.5mm on 250mm length.
- const float bed_skew_angle_mild = (0.12f * M_PI / 180.f);
- // 0.25 degrees equals to an offset of 1.1mm on 250mm length.
- const float bed_skew_angle_extreme = (0.25f * M_PI / 180.f);
- // Positions of the bed reference points in the machine coordinates, referenced to the P.I.N.D.A sensor.
- // The points are ordered in a zig-zag fashion to speed up the calibration.
- #ifdef HEATBED_V2
- // Positions of the bed reference points in the machine coordinates, referenced to the P.I.N.D.A sensor.
- // The points are the following: center front, center right, center rear, center left.
- const float bed_ref_points_4[] PROGMEM = {
- 115.f - BED_ZERO_REF_X, 8.4f - BED_ZERO_REF_Y,
- 216.f - BED_ZERO_REF_X, 104.4f - BED_ZERO_REF_Y,
- 115.f - BED_ZERO_REF_X, 200.4f - BED_ZERO_REF_Y,
- 13.f - BED_ZERO_REF_X, 104.4f - BED_ZERO_REF_Y
- };
- const float bed_ref_points[] PROGMEM = {
- 13.f - BED_ZERO_REF_X, 8.4f - BED_ZERO_REF_Y,
- 115.f - BED_ZERO_REF_X, 8.4f - BED_ZERO_REF_Y,
- 216.f - BED_ZERO_REF_X, 8.4f - BED_ZERO_REF_Y,
- 216.f - BED_ZERO_REF_X, 104.4f - BED_ZERO_REF_Y,
- 115.f - BED_ZERO_REF_X, 104.4f - BED_ZERO_REF_Y,
- 13.f - BED_ZERO_REF_X, 104.4f - BED_ZERO_REF_Y,
- 13.f - BED_ZERO_REF_X, 200.4f - BED_ZERO_REF_Y,
- 115.f - BED_ZERO_REF_X, 200.4f - BED_ZERO_REF_Y,
- 216.f - BED_ZERO_REF_X, 200.4f - BED_ZERO_REF_Y
- };
- #else
- // Positions of the bed reference points in the machine coordinates, referenced to the P.I.N.D.A sensor.
- // The points are the following: center front, center right, center rear, center left.
- const float bed_ref_points_4[] PROGMEM = {
- 115.f - BED_ZERO_REF_X, 8.4f - BED_ZERO_REF_Y,
- 216.f - BED_ZERO_REF_X, 104.4f - BED_ZERO_REF_Y,
- 115.f - BED_ZERO_REF_X, 202.4f - BED_ZERO_REF_Y,
- 13.f - BED_ZERO_REF_X, 104.4f - BED_ZERO_REF_Y
- };
- const float bed_ref_points[] PROGMEM = {
- 13.f - BED_ZERO_REF_X, 8.4f - BED_ZERO_REF_Y,
- 115.f - BED_ZERO_REF_X, 8.4f - BED_ZERO_REF_Y,
- 216.f - BED_ZERO_REF_X, 8.4f - BED_ZERO_REF_Y,
-
- 216.f - BED_ZERO_REF_X, 104.4f - BED_ZERO_REF_Y,
- 115.f - BED_ZERO_REF_X, 104.4f - BED_ZERO_REF_Y,
- 13.f - BED_ZERO_REF_X, 104.4f - BED_ZERO_REF_Y,
- 13.f - BED_ZERO_REF_X, 202.4f - BED_ZERO_REF_Y,
- 115.f - BED_ZERO_REF_X, 202.4f - BED_ZERO_REF_Y,
- 216.f - BED_ZERO_REF_X, 202.4f - BED_ZERO_REF_Y
- };
- #endif //not HEATBED_V2
- static inline float sqr(float x) { return x * x; }
- static inline bool point_on_1st_row(const uint8_t i, const uint8_t npts)
- {
- if (npts == 4) return (i == 0);
- else return (i < 3);
- }
- // Weight of a point coordinate in a least squares optimization.
- // The first row of points may not be fully reachable
- // and the y values may be shortened a bit by the bed carriage
- // pulling the belt up.
- static inline float point_weight_x(const uint8_t i, const uint8_t npts, const float &y)
- {
- float w = 1.f;
- if (point_on_1st_row(i, npts)) {
- if (y >= Y_MIN_POS_CALIBRATION_POINT_ACCURATE) {
- w = WEIGHT_FIRST_ROW_X_HIGH;
- } else if (y < Y_MIN_POS_CALIBRATION_POINT_OUT_OF_REACH) {
- // If the point is fully outside, give it some weight.
- w = WEIGHT_FIRST_ROW_X_LOW;
- } else {
- // Linearly interpolate the weight from 1 to WEIGHT_FIRST_ROW_X.
- float t = (y - Y_MIN_POS_CALIBRATION_POINT_OUT_OF_REACH) / (Y_MIN_POS_CALIBRATION_POINT_ACCURATE - Y_MIN_POS_CALIBRATION_POINT_OUT_OF_REACH);
- w = (1.f - t) * WEIGHT_FIRST_ROW_X_LOW + t * WEIGHT_FIRST_ROW_X_HIGH;
- }
- }
- return w;
- }
- // Weight of a point coordinate in a least squares optimization.
- // The first row of points may not be fully reachable
- // and the y values may be shortened a bit by the bed carriage
- // pulling the belt up.
- static inline float point_weight_y(const uint8_t i, const uint8_t npts, const float &y)
- {
- float w = 1.f;
- if (point_on_1st_row(i, npts)) {
- if (y >= Y_MIN_POS_CALIBRATION_POINT_ACCURATE) {
- w = WEIGHT_FIRST_ROW_Y_HIGH;
- } else if (y < Y_MIN_POS_CALIBRATION_POINT_OUT_OF_REACH) {
- // If the point is fully outside, give it some weight.
- w = WEIGHT_FIRST_ROW_Y_LOW;
- } else {
- // Linearly interpolate the weight from 1 to WEIGHT_FIRST_ROW_X.
- float t = (y - Y_MIN_POS_CALIBRATION_POINT_OUT_OF_REACH) / (Y_MIN_POS_CALIBRATION_POINT_ACCURATE - Y_MIN_POS_CALIBRATION_POINT_OUT_OF_REACH);
- w = (1.f - t) * WEIGHT_FIRST_ROW_Y_LOW + t * WEIGHT_FIRST_ROW_Y_HIGH;
- }
- }
- return w;
- }
- // Non-Linear Least Squares fitting of the bed to the measured induction points
- // using the Gauss-Newton method.
- // This method will maintain a unity length of the machine axes,
- // which is the correct approach if the sensor points are not measured precisely.
- BedSkewOffsetDetectionResultType calculate_machine_skew_and_offset_LS(
- // Matrix of maximum 9 2D points (18 floats)
- const float *measured_pts,
- uint8_t npts,
- const float *true_pts,
- // Resulting correction matrix.
- float *vec_x,
- float *vec_y,
- float *cntr,
- // Temporary values, 49-18-(2*3)=25 floats
- // , float *temp
- int8_t verbosity_level
- )
- {
- if (verbosity_level >= 10) {
- SERIAL_ECHOLNPGM("calculate machine skew and offset LS");
- // Show the initial state, before the fitting.
- SERIAL_ECHOPGM("X vector, initial: ");
- MYSERIAL.print(vec_x[0], 5);
- SERIAL_ECHOPGM(", ");
- MYSERIAL.print(vec_x[1], 5);
- SERIAL_ECHOLNPGM("");
- SERIAL_ECHOPGM("Y vector, initial: ");
- MYSERIAL.print(vec_y[0], 5);
- SERIAL_ECHOPGM(", ");
- MYSERIAL.print(vec_y[1], 5);
- SERIAL_ECHOLNPGM("");
- SERIAL_ECHOPGM("center, initial: ");
- MYSERIAL.print(cntr[0], 5);
- SERIAL_ECHOPGM(", ");
- MYSERIAL.print(cntr[1], 5);
- SERIAL_ECHOLNPGM("");
- for (uint8_t i = 0; i < npts; ++i) {
- SERIAL_ECHOPGM("point #");
- MYSERIAL.print(int(i));
- SERIAL_ECHOPGM(" measured: (");
- MYSERIAL.print(measured_pts[i * 2], 5);
- SERIAL_ECHOPGM(", ");
- MYSERIAL.print(measured_pts[i * 2 + 1], 5);
- SERIAL_ECHOPGM("); target: (");
- MYSERIAL.print(pgm_read_float(true_pts + i * 2), 5);
- SERIAL_ECHOPGM(", ");
- MYSERIAL.print(pgm_read_float(true_pts + i * 2 + 1), 5);
- SERIAL_ECHOPGM("), error: ");
- MYSERIAL.print(sqrt(
- sqr(pgm_read_float(true_pts + i * 2) - measured_pts[i * 2]) +
- sqr(pgm_read_float(true_pts + i * 2 + 1) - measured_pts[i * 2 + 1])), 5);
- SERIAL_ECHOLNPGM("");
- }
- delay_keep_alive(100);
- }
- // Run some iterations of the Gauss-Newton method of non-linear least squares.
- // Initial set of parameters:
- // X,Y offset
- cntr[0] = 0.f;
- cntr[1] = 0.f;
- // Rotation of the machine X axis from the bed X axis.
- float a1 = 0;
- // Rotation of the machine Y axis from the bed Y axis.
- float a2 = 0;
- for (int8_t iter = 0; iter < 100; ++iter) {
- float c1 = cos(a1) * MACHINE_AXIS_SCALE_X;
- float s1 = sin(a1) * MACHINE_AXIS_SCALE_X;
- float c2 = cos(a2) * MACHINE_AXIS_SCALE_Y;
- float s2 = sin(a2) * MACHINE_AXIS_SCALE_Y;
- // Prepare the Normal equation for the Gauss-Newton method.
- float A[4][4] = { 0.f };
- float b[4] = { 0.f };
- float acc;
- for (uint8_t r = 0; r < 4; ++r) {
- for (uint8_t c = 0; c < 4; ++c) {
- acc = 0;
- // J^T times J
- for (uint8_t i = 0; i < npts; ++i) {
- // First for the residuum in the x axis:
- if (r != 1 && c != 1) {
- float a =
- (r == 0) ? 1.f :
- ((r == 2) ? (-s1 * measured_pts[2 * i]) :
- (-c2 * measured_pts[2 * i + 1]));
- float b =
- (c == 0) ? 1.f :
- ((c == 2) ? (-s1 * measured_pts[2 * i]) :
- (-c2 * measured_pts[2 * i + 1]));
- float w = point_weight_x(i, npts, measured_pts[2 * i + 1]);
- acc += a * b * w;
- }
- // Second for the residuum in the y axis.
- // The first row of the points have a low weight, because their position may not be known
- // with a sufficient accuracy.
- if (r != 0 && c != 0) {
- float a =
- (r == 1) ? 1.f :
- ((r == 2) ? ( c1 * measured_pts[2 * i]) :
- (-s2 * measured_pts[2 * i + 1]));
- float b =
- (c == 1) ? 1.f :
- ((c == 2) ? ( c1 * measured_pts[2 * i]) :
- (-s2 * measured_pts[2 * i + 1]));
- float w = point_weight_y(i, npts, measured_pts[2 * i + 1]);
- acc += a * b * w;
- }
- }
- A[r][c] = acc;
- }
- // J^T times f(x)
- acc = 0.f;
- for (uint8_t i = 0; i < npts; ++i) {
- {
- float j =
- (r == 0) ? 1.f :
- ((r == 1) ? 0.f :
- ((r == 2) ? (-s1 * measured_pts[2 * i]) :
- (-c2 * measured_pts[2 * i + 1])));
- float fx = c1 * measured_pts[2 * i] - s2 * measured_pts[2 * i + 1] + cntr[0] - pgm_read_float(true_pts + i * 2);
- float w = point_weight_x(i, npts, measured_pts[2 * i + 1]);
- acc += j * fx * w;
- }
- {
- float j =
- (r == 0) ? 0.f :
- ((r == 1) ? 1.f :
- ((r == 2) ? ( c1 * measured_pts[2 * i]) :
- (-s2 * measured_pts[2 * i + 1])));
- float fy = s1 * measured_pts[2 * i] + c2 * measured_pts[2 * i + 1] + cntr[1] - pgm_read_float(true_pts + i * 2 + 1);
- float w = point_weight_y(i, npts, measured_pts[2 * i + 1]);
- acc += j * fy * w;
- }
- }
- b[r] = -acc;
- }
- // Solve for h by a Gauss iteration method.
- float h[4] = { 0.f };
- for (uint8_t gauss_iter = 0; gauss_iter < 100; ++gauss_iter) {
- h[0] = (b[0] - A[0][1] * h[1] - A[0][2] * h[2] - A[0][3] * h[3]) / A[0][0];
- h[1] = (b[1] - A[1][0] * h[0] - A[1][2] * h[2] - A[1][3] * h[3]) / A[1][1];
- h[2] = (b[2] - A[2][0] * h[0] - A[2][1] * h[1] - A[2][3] * h[3]) / A[2][2];
- h[3] = (b[3] - A[3][0] * h[0] - A[3][1] * h[1] - A[3][2] * h[2]) / A[3][3];
- }
- // and update the current position with h.
- // It may be better to use the Levenberg-Marquart method here,
- // but because we are very close to the solution alread,
- // the simple Gauss-Newton non-linear Least Squares method works well enough.
- cntr[0] += h[0];
- cntr[1] += h[1];
- a1 += h[2];
- a2 += h[3];
- if (verbosity_level >= 20) {
- SERIAL_ECHOPGM("iteration: ");
- MYSERIAL.print(int(iter));
- SERIAL_ECHOPGM("; correction vector: ");
- MYSERIAL.print(h[0], 5);
- SERIAL_ECHOPGM(", ");
- MYSERIAL.print(h[1], 5);
- SERIAL_ECHOPGM(", ");
- MYSERIAL.print(h[2], 5);
- SERIAL_ECHOPGM(", ");
- MYSERIAL.print(h[3], 5);
- SERIAL_ECHOLNPGM("");
- SERIAL_ECHOPGM("corrected x/y: ");
- MYSERIAL.print(cntr[0], 5);
- SERIAL_ECHOPGM(", ");
- MYSERIAL.print(cntr[0], 5);
- SERIAL_ECHOLNPGM("");
- SERIAL_ECHOPGM("corrected angles: ");
- MYSERIAL.print(180.f * a1 / M_PI, 5);
- SERIAL_ECHOPGM(", ");
- MYSERIAL.print(180.f * a2 / M_PI, 5);
- SERIAL_ECHOLNPGM("");
- }
- }
- vec_x[0] = cos(a1) * MACHINE_AXIS_SCALE_X;
- vec_x[1] = sin(a1) * MACHINE_AXIS_SCALE_X;
- vec_y[0] = -sin(a2) * MACHINE_AXIS_SCALE_Y;
- vec_y[1] = cos(a2) * MACHINE_AXIS_SCALE_Y;
- BedSkewOffsetDetectionResultType result = BED_SKEW_OFFSET_DETECTION_PERFECT;
- {
- angleDiff = fabs(a2 - a1);
- if (angleDiff > bed_skew_angle_mild)
- result = (angleDiff > bed_skew_angle_extreme) ?
- BED_SKEW_OFFSET_DETECTION_SKEW_EXTREME :
- BED_SKEW_OFFSET_DETECTION_SKEW_MILD;
- if (fabs(a1) > bed_skew_angle_extreme ||
- fabs(a2) > bed_skew_angle_extreme)
- result = BED_SKEW_OFFSET_DETECTION_SKEW_EXTREME;
- }
- if (verbosity_level >= 1) {
- SERIAL_ECHOPGM("correction angles: ");
- MYSERIAL.print(180.f * a1 / M_PI, 5);
- SERIAL_ECHOPGM(", ");
- MYSERIAL.print(180.f * a2 / M_PI, 5);
- SERIAL_ECHOLNPGM("");
- }
- if (verbosity_level >= 10) {
- // Show the adjusted state, before the fitting.
- SERIAL_ECHOPGM("X vector new, inverted: ");
- MYSERIAL.print(vec_x[0], 5);
- SERIAL_ECHOPGM(", ");
- MYSERIAL.print(vec_x[1], 5);
- SERIAL_ECHOLNPGM("");
- SERIAL_ECHOPGM("Y vector new, inverted: ");
- MYSERIAL.print(vec_y[0], 5);
- SERIAL_ECHOPGM(", ");
- MYSERIAL.print(vec_y[1], 5);
- SERIAL_ECHOLNPGM("");
- SERIAL_ECHOPGM("center new, inverted: ");
- MYSERIAL.print(cntr[0], 5);
- SERIAL_ECHOPGM(", ");
- MYSERIAL.print(cntr[1], 5);
- SERIAL_ECHOLNPGM("");
- delay_keep_alive(100);
- SERIAL_ECHOLNPGM("Error after correction: ");
- }
- // Measure the error after correction.
- for (uint8_t i = 0; i < npts; ++i) {
- float x = vec_x[0] * measured_pts[i * 2] + vec_y[0] * measured_pts[i * 2 + 1] + cntr[0];
- float y = vec_x[1] * measured_pts[i * 2] + vec_y[1] * measured_pts[i * 2 + 1] + cntr[1];
- float errX = sqr(pgm_read_float(true_pts + i * 2) - x);
- float errY = sqr(pgm_read_float(true_pts + i * 2 + 1) - y);
- float err = sqrt(errX + errY);
- if (verbosity_level >= 10) {
- SERIAL_ECHOPGM("point #");
- MYSERIAL.print(int(i));
- SERIAL_ECHOLNPGM(":");
- }
- if (point_on_1st_row(i, npts)) {
- if(verbosity_level >= 20) SERIAL_ECHOPGM("Point on first row");
- float w = point_weight_y(i, npts, measured_pts[2 * i + 1]);
- if (sqrt(errX) > BED_CALIBRATION_POINT_OFFSET_MAX_1ST_ROW_X ||
- (w != 0.f && sqrt(errY) > BED_CALIBRATION_POINT_OFFSET_MAX_1ST_ROW_Y)) {
- result = BED_SKEW_OFFSET_DETECTION_FITTING_FAILED;
- if (verbosity_level >= 20) {
- SERIAL_ECHOPGM(", weigth Y: ");
- MYSERIAL.print(w);
- if (sqrt(errX) > BED_CALIBRATION_POINT_OFFSET_MAX_1ST_ROW_X) SERIAL_ECHOPGM(", error X > max. error X");
- if (w != 0.f && sqrt(errY) > BED_CALIBRATION_POINT_OFFSET_MAX_1ST_ROW_Y) SERIAL_ECHOPGM(", error Y > max. error Y");
- }
- }
- }
- else {
- if(verbosity_level >=20 ) SERIAL_ECHOPGM("Point not on first row");
- if (err > BED_CALIBRATION_POINT_OFFSET_MAX_EUCLIDIAN) {
- result = BED_SKEW_OFFSET_DETECTION_FITTING_FAILED;
- if(verbosity_level >= 20) SERIAL_ECHOPGM(", error > max. error euclidian");
- }
- }
- if (verbosity_level >= 10) {
- SERIAL_ECHOLNPGM("");
- SERIAL_ECHOPGM("measured: (");
- MYSERIAL.print(measured_pts[i * 2], 5);
- SERIAL_ECHOPGM(", ");
- MYSERIAL.print(measured_pts[i * 2 + 1], 5);
- SERIAL_ECHOPGM("); corrected: (");
- MYSERIAL.print(x, 5);
- SERIAL_ECHOPGM(", ");
- MYSERIAL.print(y, 5);
- SERIAL_ECHOPGM("); target: (");
- MYSERIAL.print(pgm_read_float(true_pts + i * 2), 5);
- SERIAL_ECHOPGM(", ");
- MYSERIAL.print(pgm_read_float(true_pts + i * 2 + 1), 5);
- SERIAL_ECHOLNPGM(")");
- SERIAL_ECHOPGM("error: ");
- MYSERIAL.print(err);
- SERIAL_ECHOPGM(", error X: ");
- MYSERIAL.print(sqrt(errX));
- SERIAL_ECHOPGM(", error Y: ");
- MYSERIAL.print(sqrt(errY));
- SERIAL_ECHOLNPGM("");
- SERIAL_ECHOLNPGM("");
- }
- }
- if (verbosity_level >= 20) {
- SERIAL_ECHOLNPGM("Max. errors:");
- SERIAL_ECHOPGM("Max. error X:");
- MYSERIAL.println(BED_CALIBRATION_POINT_OFFSET_MAX_1ST_ROW_X);
- SERIAL_ECHOPGM("Max. error Y:");
- MYSERIAL.println(BED_CALIBRATION_POINT_OFFSET_MAX_1ST_ROW_Y);
- SERIAL_ECHOPGM("Max. error euclidian:");
- MYSERIAL.println(BED_CALIBRATION_POINT_OFFSET_MAX_EUCLIDIAN);
- SERIAL_ECHOLNPGM("");
- }
- #if 0
- if (result == BED_SKEW_OFFSET_DETECTION_PERFECT && fabs(a1) < bed_skew_angle_mild && fabs(a2) < bed_skew_angle_mild) {
- if (verbosity_level > 0)
- SERIAL_ECHOLNPGM("Very little skew detected. Disabling skew correction.");
- // Just disable the skew correction.
- vec_x[0] = MACHINE_AXIS_SCALE_X;
- vec_x[1] = 0.f;
- vec_y[0] = 0.f;
- vec_y[1] = MACHINE_AXIS_SCALE_Y;
- }
- #else
- if (result == BED_SKEW_OFFSET_DETECTION_PERFECT) {
- if (verbosity_level > 0)
- SERIAL_ECHOLNPGM("Very little skew detected. Orthogonalizing the axes.");
- // Orthogonalize the axes.
- a1 = 0.5f * (a1 + a2);
- vec_x[0] = cos(a1) * MACHINE_AXIS_SCALE_X;
- vec_x[1] = sin(a1) * MACHINE_AXIS_SCALE_X;
- vec_y[0] = -sin(a1) * MACHINE_AXIS_SCALE_Y;
- vec_y[1] = cos(a1) * MACHINE_AXIS_SCALE_Y;
- // Refresh the offset.
- cntr[0] = 0.f;
- cntr[1] = 0.f;
- float wx = 0.f;
- float wy = 0.f;
- for (int8_t i = 0; i < npts; ++ i) {
- float x = vec_x[0] * measured_pts[i * 2] + vec_y[0] * measured_pts[i * 2 + 1];
- float y = vec_x[1] * measured_pts[i * 2] + vec_y[1] * measured_pts[i * 2 + 1];
- float w = point_weight_x(i, npts, y);
- cntr[0] += w * (pgm_read_float(true_pts + i * 2) - x);
- wx += w;
- if (verbosity_level >= 20) {
- MYSERIAL.print(i);
- SERIAL_ECHOLNPGM("");
- SERIAL_ECHOLNPGM("Weight_x:");
- MYSERIAL.print(w);
- SERIAL_ECHOLNPGM("");
- SERIAL_ECHOLNPGM("cntr[0]:");
- MYSERIAL.print(cntr[0]);
- SERIAL_ECHOLNPGM("");
- SERIAL_ECHOLNPGM("wx:");
- MYSERIAL.print(wx);
- }
- w = point_weight_y(i, npts, y);
- cntr[1] += w * (pgm_read_float(true_pts + i * 2 + 1) - y);
- wy += w;
- if (verbosity_level >= 20) {
- SERIAL_ECHOLNPGM("");
- SERIAL_ECHOLNPGM("Weight_y:");
- MYSERIAL.print(w);
- SERIAL_ECHOLNPGM("");
- SERIAL_ECHOLNPGM("cntr[1]:");
- MYSERIAL.print(cntr[1]);
- SERIAL_ECHOLNPGM("");
- SERIAL_ECHOLNPGM("wy:");
- MYSERIAL.print(wy);
- SERIAL_ECHOLNPGM("");
- SERIAL_ECHOLNPGM("");
- }
- }
- cntr[0] /= wx;
- cntr[1] /= wy;
- if (verbosity_level >= 20) {
- SERIAL_ECHOLNPGM("");
- SERIAL_ECHOLNPGM("Final cntr values:");
- SERIAL_ECHOLNPGM("cntr[0]:");
- MYSERIAL.print(cntr[0]);
- SERIAL_ECHOLNPGM("");
- SERIAL_ECHOLNPGM("cntr[1]:");
- MYSERIAL.print(cntr[1]);
- SERIAL_ECHOLNPGM("");
- }
- }
- #endif
- // Invert the transformation matrix made of vec_x, vec_y and cntr.
- {
- float d = vec_x[0] * vec_y[1] - vec_x[1] * vec_y[0];
- float Ainv[2][2] = {
- { vec_y[1] / d, -vec_y[0] / d },
- { -vec_x[1] / d, vec_x[0] / d }
- };
- float cntrInv[2] = {
- -Ainv[0][0] * cntr[0] - Ainv[0][1] * cntr[1],
- -Ainv[1][0] * cntr[0] - Ainv[1][1] * cntr[1]
- };
- vec_x[0] = Ainv[0][0];
- vec_x[1] = Ainv[1][0];
- vec_y[0] = Ainv[0][1];
- vec_y[1] = Ainv[1][1];
- cntr[0] = cntrInv[0];
- cntr[1] = cntrInv[1];
- }
- if (verbosity_level >= 1) {
- // Show the adjusted state, before the fitting.
- SERIAL_ECHOPGM("X vector, adjusted: ");
- MYSERIAL.print(vec_x[0], 5);
- SERIAL_ECHOPGM(", ");
- MYSERIAL.print(vec_x[1], 5);
- SERIAL_ECHOLNPGM("");
- SERIAL_ECHOPGM("Y vector, adjusted: ");
- MYSERIAL.print(vec_y[0], 5);
- SERIAL_ECHOPGM(", ");
- MYSERIAL.print(vec_y[1], 5);
- SERIAL_ECHOLNPGM("");
- SERIAL_ECHOPGM("center, adjusted: ");
- MYSERIAL.print(cntr[0], 5);
- SERIAL_ECHOPGM(", ");
- MYSERIAL.print(cntr[1], 5);
- SERIAL_ECHOLNPGM("");
- delay_keep_alive(100);
- }
- if (verbosity_level >= 2) {
- SERIAL_ECHOLNPGM("Difference after correction: ");
- for (uint8_t i = 0; i < npts; ++i) {
- float x = vec_x[0] * pgm_read_float(true_pts + i * 2) + vec_y[0] * pgm_read_float(true_pts + i * 2 + 1) + cntr[0];
- float y = vec_x[1] * pgm_read_float(true_pts + i * 2) + vec_y[1] * pgm_read_float(true_pts + i * 2 + 1) + cntr[1];
- SERIAL_ECHOPGM("point #");
- MYSERIAL.print(int(i));
- SERIAL_ECHOPGM("measured: (");
- MYSERIAL.print(measured_pts[i * 2], 5);
- SERIAL_ECHOPGM(", ");
- MYSERIAL.print(measured_pts[i * 2 + 1], 5);
- SERIAL_ECHOPGM("); measured-corrected: (");
- MYSERIAL.print(x, 5);
- SERIAL_ECHOPGM(", ");
- MYSERIAL.print(y, 5);
- SERIAL_ECHOPGM("); target: (");
- MYSERIAL.print(pgm_read_float(true_pts + i * 2), 5);
- SERIAL_ECHOPGM(", ");
- MYSERIAL.print(pgm_read_float(true_pts + i * 2 + 1), 5);
- SERIAL_ECHOPGM("), error: ");
- MYSERIAL.print(sqrt(sqr(measured_pts[i * 2] - x) + sqr(measured_pts[i * 2 + 1] - y)));
- SERIAL_ECHOLNPGM("");
- }
- if (verbosity_level >= 20) {
- SERIAL_ECHOLNPGM("");
- SERIAL_ECHOLNPGM("Calculate offset and skew returning result:");
- MYSERIAL.print(int(result));
- SERIAL_ECHOLNPGM("");
- SERIAL_ECHOLNPGM("");
- }
- delay_keep_alive(100);
- }
- return result;
- }
- void reset_bed_offset_and_skew()
- {
- eeprom_update_dword((uint32_t*)(EEPROM_BED_CALIBRATION_CENTER+0), 0x0FFFFFFFF);
- eeprom_update_dword((uint32_t*)(EEPROM_BED_CALIBRATION_CENTER+4), 0x0FFFFFFFF);
- eeprom_update_dword((uint32_t*)(EEPROM_BED_CALIBRATION_VEC_X +0), 0x0FFFFFFFF);
- eeprom_update_dword((uint32_t*)(EEPROM_BED_CALIBRATION_VEC_X +4), 0x0FFFFFFFF);
- eeprom_update_dword((uint32_t*)(EEPROM_BED_CALIBRATION_VEC_Y +0), 0x0FFFFFFFF);
- eeprom_update_dword((uint32_t*)(EEPROM_BED_CALIBRATION_VEC_Y +4), 0x0FFFFFFFF);
- // Reset the 8 16bit offsets.
- for (int8_t i = 0; i < 4; ++ i)
- eeprom_update_dword((uint32_t*)(EEPROM_BED_CALIBRATION_Z_JITTER+i*4), 0x0FFFFFFFF);
- }
- bool is_bed_z_jitter_data_valid()
- // offsets of the Z heiths of the calibration points from the first point are saved as 16bit signed int, scaled to tenths of microns
- {
- for (int8_t i = 0; i < 8; ++ i)
- if (eeprom_read_word((uint16_t*)(EEPROM_BED_CALIBRATION_Z_JITTER+i*2)) == 0x0FFFF)
- return false;
- return true;
- }
- static void world2machine_update(const float vec_x[2], const float vec_y[2], const float cntr[2])
- {
- world2machine_rotation_and_skew[0][0] = vec_x[0];
- world2machine_rotation_and_skew[1][0] = vec_x[1];
- world2machine_rotation_and_skew[0][1] = vec_y[0];
- world2machine_rotation_and_skew[1][1] = vec_y[1];
- world2machine_shift[0] = cntr[0];
- world2machine_shift[1] = cntr[1];
- // No correction.
- world2machine_correction_mode = WORLD2MACHINE_CORRECTION_NONE;
- if (world2machine_shift[0] != 0.f || world2machine_shift[1] != 0.f)
- // Shift correction.
- world2machine_correction_mode |= WORLD2MACHINE_CORRECTION_SHIFT;
- if (world2machine_rotation_and_skew[0][0] != 1.f || world2machine_rotation_and_skew[0][1] != 0.f ||
- world2machine_rotation_and_skew[1][0] != 0.f || world2machine_rotation_and_skew[1][1] != 1.f) {
- // Rotation & skew correction.
- world2machine_correction_mode |= WORLD2MACHINE_CORRECTION_SKEW;
- // Invert the world2machine matrix.
- float d = world2machine_rotation_and_skew[0][0] * world2machine_rotation_and_skew[1][1] - world2machine_rotation_and_skew[1][0] * world2machine_rotation_and_skew[0][1];
- world2machine_rotation_and_skew_inv[0][0] = world2machine_rotation_and_skew[1][1] / d;
- world2machine_rotation_and_skew_inv[0][1] = -world2machine_rotation_and_skew[0][1] / d;
- world2machine_rotation_and_skew_inv[1][0] = -world2machine_rotation_and_skew[1][0] / d;
- world2machine_rotation_and_skew_inv[1][1] = world2machine_rotation_and_skew[0][0] / d;
- } else {
- world2machine_rotation_and_skew_inv[0][0] = 1.f;
- world2machine_rotation_and_skew_inv[0][1] = 0.f;
- world2machine_rotation_and_skew_inv[1][0] = 0.f;
- world2machine_rotation_and_skew_inv[1][1] = 1.f;
- }
- }
- void world2machine_reset()
- {
- const float vx[] = { 1.f, 0.f };
- const float vy[] = { 0.f, 1.f };
- const float cntr[] = { 0.f, 0.f };
- world2machine_update(vx, vy, cntr);
- }
- void world2machine_revert_to_uncorrected()
- {
- if (world2machine_correction_mode != WORLD2MACHINE_CORRECTION_NONE) {
- // Reset the machine correction matrix.
- const float vx[] = { 1.f, 0.f };
- const float vy[] = { 0.f, 1.f };
- const float cntr[] = { 0.f, 0.f };
- world2machine_update(vx, vy, cntr);
- // Wait for the motors to stop and update the current position with the absolute values.
- st_synchronize();
- current_position[X_AXIS] = st_get_position_mm(X_AXIS);
- current_position[Y_AXIS] = st_get_position_mm(Y_AXIS);
- }
- }
- static inline bool vec_undef(const float v[2])
- {
- const uint32_t *vx = (const uint32_t*)v;
- return vx[0] == 0x0FFFFFFFF || vx[1] == 0x0FFFFFFFF;
- }
- void world2machine_initialize()
- {
- //SERIAL_ECHOLNPGM("world2machine_initialize");
- float cntr[2] = {
- eeprom_read_float((float*)(EEPROM_BED_CALIBRATION_CENTER+0)),
- eeprom_read_float((float*)(EEPROM_BED_CALIBRATION_CENTER+4))
- };
- float vec_x[2] = {
- eeprom_read_float((float*)(EEPROM_BED_CALIBRATION_VEC_X +0)),
- eeprom_read_float((float*)(EEPROM_BED_CALIBRATION_VEC_X +4))
- };
- float vec_y[2] = {
- eeprom_read_float((float*)(EEPROM_BED_CALIBRATION_VEC_Y +0)),
- eeprom_read_float((float*)(EEPROM_BED_CALIBRATION_VEC_Y +4))
- };
- bool reset = false;
- if (vec_undef(cntr) || vec_undef(vec_x) || vec_undef(vec_y)) {
- SERIAL_ECHOLNPGM("Undefined bed correction matrix.");
- reset = true;
- }
- else {
- // Length of the vec_x shall be close to unity.
- float l = sqrt(vec_x[0] * vec_x[0] + vec_x[1] * vec_x[1]);
- if (l < 0.9 || l > 1.1) {
- SERIAL_ECHOLNPGM("X vector length:");
- MYSERIAL.println(l);
- SERIAL_ECHOLNPGM("Invalid bed correction matrix. Length of the X vector out of range.");
- reset = true;
- }
- // Length of the vec_y shall be close to unity.
- l = sqrt(vec_y[0] * vec_y[0] + vec_y[1] * vec_y[1]);
- if (l < 0.9 || l > 1.1) {
- SERIAL_ECHOLNPGM("Y vector length:");
- MYSERIAL.println(l);
- SERIAL_ECHOLNPGM("Invalid bed correction matrix. Length of the Y vector out of range.");
- reset = true;
- }
- // Correction of the zero point shall be reasonably small.
- l = sqrt(cntr[0] * cntr[0] + cntr[1] * cntr[1]);
- if (l > 15.f) {
- SERIAL_ECHOLNPGM("Zero point correction:");
- MYSERIAL.println(l);
- SERIAL_ECHOLNPGM("Invalid bed correction matrix. Shift out of range.");
- reset = true;
- }
- // vec_x and vec_y shall be nearly perpendicular.
- l = vec_x[0] * vec_y[0] + vec_x[1] * vec_y[1];
- if (fabs(l) > 0.1f) {
- SERIAL_ECHOLNPGM("Invalid bed correction matrix. X/Y axes are far from being perpendicular.");
- reset = true;
- }
- }
- if (reset) {
- SERIAL_ECHOLNPGM("Invalid bed correction matrix. Resetting to identity.");
- reset_bed_offset_and_skew();
- world2machine_reset();
- } else {
- world2machine_update(vec_x, vec_y, cntr);
- /*
- SERIAL_ECHOPGM("world2machine_initialize() loaded: ");
- MYSERIAL.print(world2machine_rotation_and_skew[0][0], 5);
- SERIAL_ECHOPGM(", ");
- MYSERIAL.print(world2machine_rotation_and_skew[0][1], 5);
- SERIAL_ECHOPGM(", ");
- MYSERIAL.print(world2machine_rotation_and_skew[1][0], 5);
- SERIAL_ECHOPGM(", ");
- MYSERIAL.print(world2machine_rotation_and_skew[1][1], 5);
- SERIAL_ECHOPGM(", offset ");
- MYSERIAL.print(world2machine_shift[0], 5);
- SERIAL_ECHOPGM(", ");
- MYSERIAL.print(world2machine_shift[1], 5);
- SERIAL_ECHOLNPGM("");
- */
- }
- }
- // When switching from absolute to corrected coordinates,
- // this will get the absolute coordinates from the servos,
- // applies the inverse world2machine transformation
- // and stores the result into current_position[x,y].
- void world2machine_update_current()
- {
- float x = current_position[X_AXIS] - world2machine_shift[0];
- float y = current_position[Y_AXIS] - world2machine_shift[1];
- current_position[X_AXIS] = world2machine_rotation_and_skew_inv[0][0] * x + world2machine_rotation_and_skew_inv[0][1] * y;
- current_position[Y_AXIS] = world2machine_rotation_and_skew_inv[1][0] * x + world2machine_rotation_and_skew_inv[1][1] * y;
- }
- static inline void go_xyz(float x, float y, float z, float fr)
- {
- plan_buffer_line(x, y, z, current_position[E_AXIS], fr, active_extruder);
- st_synchronize();
- }
- static inline void go_xy(float x, float y, float fr)
- {
- plan_buffer_line(x, y, current_position[Z_AXIS], current_position[E_AXIS], fr, active_extruder);
- st_synchronize();
- }
- static inline void go_to_current(float fr)
- {
- plan_buffer_line(current_position[X_AXIS], current_position[Y_AXIS], current_position[Z_AXIS], current_position[E_AXIS], fr, active_extruder);
- st_synchronize();
- }
- static inline void update_current_position_xyz()
- {
- current_position[X_AXIS] = st_get_position_mm(X_AXIS);
- current_position[Y_AXIS] = st_get_position_mm(Y_AXIS);
- current_position[Z_AXIS] = st_get_position_mm(Z_AXIS);
- plan_set_position(current_position[X_AXIS], current_position[Y_AXIS], current_position[Z_AXIS], current_position[E_AXIS]);
- }
- static inline void update_current_position_z()
- {
- current_position[Z_AXIS] = st_get_position_mm(Z_AXIS);
- plan_set_z_position(current_position[Z_AXIS]);
- }
- // At the current position, find the Z stop.
- inline bool find_bed_induction_sensor_point_z(float minimum_z, uint8_t n_iter, int verbosity_level)
- {
- if(verbosity_level >= 10) SERIAL_ECHOLNPGM("find bed induction sensor point z");
- bool endstops_enabled = enable_endstops(true);
- bool endstop_z_enabled = enable_z_endstop(false);
- float z = 0.f;
- endstop_z_hit_on_purpose();
- // move down until you find the bed
- current_position[Z_AXIS] = minimum_z;
- go_to_current(homing_feedrate[Z_AXIS]/60);
- // we have to let the planner know where we are right now as it is not where we said to go.
- update_current_position_z();
- if (! endstop_z_hit_on_purpose())
- goto error;
- for (uint8_t i = 0; i < n_iter; ++ i) {
- // Move up the retract distance.
- current_position[Z_AXIS] += .5f;
- go_to_current(homing_feedrate[Z_AXIS]/60);
- // Move back down slowly to find bed.
- current_position[Z_AXIS] = minimum_z;
- go_to_current(homing_feedrate[Z_AXIS]/(4*60));
- // we have to let the planner know where we are right now as it is not where we said to go.
- update_current_position_z();
- if (! endstop_z_hit_on_purpose())
- goto error;
- // SERIAL_ECHOPGM("Bed find_bed_induction_sensor_point_z low, height: ");
- // MYSERIAL.print(current_position[Z_AXIS], 5);
- // SERIAL_ECHOLNPGM("");
- z += current_position[Z_AXIS];
- }
- current_position[Z_AXIS] = z;
- if (n_iter > 1)
- current_position[Z_AXIS] /= float(n_iter);
- enable_endstops(endstops_enabled);
- enable_z_endstop(endstop_z_enabled);
- // SERIAL_ECHOLNPGM("find_bed_induction_sensor_point_z 3");
- return true;
- error:
- // SERIAL_ECHOLNPGM("find_bed_induction_sensor_point_z 4");
- enable_endstops(endstops_enabled);
- enable_z_endstop(endstop_z_enabled);
- return false;
- }
- // Search around the current_position[X,Y],
- // look for the induction sensor response.
- // Adjust the current_position[X,Y,Z] to the center of the target dot and its response Z coordinate.
- #define FIND_BED_INDUCTION_SENSOR_POINT_X_RADIUS (8.f)
- #define FIND_BED_INDUCTION_SENSOR_POINT_Y_RADIUS (6.f)
- #define FIND_BED_INDUCTION_SENSOR_POINT_XY_STEP (1.f)
- #define FIND_BED_INDUCTION_SENSOR_POINT_Z_STEP (0.2f)
- inline bool find_bed_induction_sensor_point_xy(int verbosity_level)
- {
- if(verbosity_level >= 10) MYSERIAL.println("find bed induction sensor point xy");
- float feedrate = homing_feedrate[X_AXIS] / 60.f;
- bool found = false;
- {
- float x0 = current_position[X_AXIS] - FIND_BED_INDUCTION_SENSOR_POINT_X_RADIUS;
- float x1 = current_position[X_AXIS] + FIND_BED_INDUCTION_SENSOR_POINT_X_RADIUS;
- float y0 = current_position[Y_AXIS] - FIND_BED_INDUCTION_SENSOR_POINT_Y_RADIUS;
- float y1 = current_position[Y_AXIS] + FIND_BED_INDUCTION_SENSOR_POINT_Y_RADIUS;
- uint8_t nsteps_y;
- uint8_t i;
- if (x0 < X_MIN_POS) {
- x0 = X_MIN_POS;
- if (verbosity_level >= 20) SERIAL_ECHOLNPGM("X searching radius lower than X_MIN. Clamping was done.");
- }
- if (x1 > X_MAX_POS) {
- x1 = X_MAX_POS;
- if (verbosity_level >= 20) SERIAL_ECHOLNPGM("X searching radius higher than X_MAX. Clamping was done.");
- }
- if (y0 < Y_MIN_POS_FOR_BED_CALIBRATION) {
- y0 = Y_MIN_POS_FOR_BED_CALIBRATION;
- if (verbosity_level >= 20) SERIAL_ECHOLNPGM("Y searching radius lower than Y_MIN. Clamping was done.");
- }
- if (y1 > Y_MAX_POS) {
- y1 = Y_MAX_POS;
- if (verbosity_level >= 20) SERIAL_ECHOLNPGM("Y searching radius higher than X_MAX. Clamping was done.");
- }
- nsteps_y = int(ceil((y1 - y0) / FIND_BED_INDUCTION_SENSOR_POINT_XY_STEP));
- enable_endstops(false);
- bool dir_positive = true;
- // go_xyz(current_position[X_AXIS], current_position[Y_AXIS], MESH_HOME_Z_SEARCH, homing_feedrate[Z_AXIS]/60);
- go_xyz(x0, y0, current_position[Z_AXIS], feedrate);
- // Continously lower the Z axis.
- endstops_hit_on_purpose();
- enable_z_endstop(true);
- while (current_position[Z_AXIS] > -10.f) {
- // Do nsteps_y zig-zag movements.
- current_position[Y_AXIS] = y0;
- for (i = 0; i < nsteps_y; current_position[Y_AXIS] += (y1 - y0) / float(nsteps_y - 1), ++ i) {
- // Run with a slightly decreasing Z axis, zig-zag movement. Stop at the Z end-stop.
- current_position[Z_AXIS] -= FIND_BED_INDUCTION_SENSOR_POINT_Z_STEP / float(nsteps_y);
- go_xyz(dir_positive ? x1 : x0, current_position[Y_AXIS], current_position[Z_AXIS], feedrate);
- dir_positive = ! dir_positive;
- if (endstop_z_hit_on_purpose())
- goto endloop;
- }
- for (i = 0; i < nsteps_y; current_position[Y_AXIS] -= (y1 - y0) / float(nsteps_y - 1), ++ i) {
- // Run with a slightly decreasing Z axis, zig-zag movement. Stop at the Z end-stop.
- current_position[Z_AXIS] -= FIND_BED_INDUCTION_SENSOR_POINT_Z_STEP / float(nsteps_y);
- go_xyz(dir_positive ? x1 : x0, current_position[Y_AXIS], current_position[Z_AXIS], feedrate);
- dir_positive = ! dir_positive;
- if (endstop_z_hit_on_purpose())
- goto endloop;
- }
- }
- endloop:
- // SERIAL_ECHOLN("First hit");
- // we have to let the planner know where we are right now as it is not where we said to go.
- update_current_position_xyz();
- // Search in this plane for the first hit. Zig-zag first in X, then in Y axis.
- for (int8_t iter = 0; iter < 3; ++ iter) {
- if (iter > 0) {
- // Slightly lower the Z axis to get a reliable trigger.
- current_position[Z_AXIS] -= 0.02f;
- go_xyz(current_position[X_AXIS], current_position[Y_AXIS], MESH_HOME_Z_SEARCH, homing_feedrate[Z_AXIS]/60);
- }
- // Do nsteps_y zig-zag movements.
- float a, b;
- enable_endstops(false);
- enable_z_endstop(false);
- current_position[Y_AXIS] = y0;
- go_xy(x0, current_position[Y_AXIS], feedrate);
- enable_z_endstop(true);
- found = false;
- for (i = 0, dir_positive = true; i < nsteps_y; current_position[Y_AXIS] += (y1 - y0) / float(nsteps_y - 1), ++ i, dir_positive = ! dir_positive) {
- go_xy(dir_positive ? x1 : x0, current_position[Y_AXIS], feedrate);
- if (endstop_z_hit_on_purpose()) {
- found = true;
- break;
- }
- }
- update_current_position_xyz();
- if (! found) {
- // SERIAL_ECHOLN("Search in Y - not found");
- continue;
- }
- // SERIAL_ECHOLN("Search in Y - found");
- a = current_position[Y_AXIS];
- enable_z_endstop(false);
- current_position[Y_AXIS] = y1;
- go_xy(x0, current_position[Y_AXIS], feedrate);
- enable_z_endstop(true);
- found = false;
- for (i = 0, dir_positive = true; i < nsteps_y; current_position[Y_AXIS] -= (y1 - y0) / float(nsteps_y - 1), ++ i, dir_positive = ! dir_positive) {
- go_xy(dir_positive ? x1 : x0, current_position[Y_AXIS], feedrate);
- if (endstop_z_hit_on_purpose()) {
- found = true;
- break;
- }
- }
- update_current_position_xyz();
- if (! found) {
- // SERIAL_ECHOLN("Search in Y2 - not found");
- continue;
- }
- // SERIAL_ECHOLN("Search in Y2 - found");
- b = current_position[Y_AXIS];
- current_position[Y_AXIS] = 0.5f * (a + b);
- // Search in the X direction along a cross.
- found = false;
- enable_z_endstop(false);
- go_xy(x0, current_position[Y_AXIS], feedrate);
- enable_z_endstop(true);
- go_xy(x1, current_position[Y_AXIS], feedrate);
- update_current_position_xyz();
- if (! endstop_z_hit_on_purpose()) {
- // SERIAL_ECHOLN("Search X span 0 - not found");
- continue;
- }
- // SERIAL_ECHOLN("Search X span 0 - found");
- a = current_position[X_AXIS];
- enable_z_endstop(false);
- go_xy(x1, current_position[Y_AXIS], feedrate);
- enable_z_endstop(true);
- go_xy(x0, current_position[Y_AXIS], feedrate);
- update_current_position_xyz();
- if (! endstop_z_hit_on_purpose()) {
- // SERIAL_ECHOLN("Search X span 1 - not found");
- continue;
- }
- // SERIAL_ECHOLN("Search X span 1 - found");
- b = current_position[X_AXIS];
- // Go to the center.
- enable_z_endstop(false);
- current_position[X_AXIS] = 0.5f * (a + b);
- go_xy(current_position[X_AXIS], current_position[Y_AXIS], feedrate);
- found = true;
- #if 1
- // Search in the Y direction along a cross.
- found = false;
- enable_z_endstop(false);
- go_xy(current_position[X_AXIS], y0, feedrate);
- enable_z_endstop(true);
- go_xy(current_position[X_AXIS], y1, feedrate);
- update_current_position_xyz();
- if (! endstop_z_hit_on_purpose()) {
- // SERIAL_ECHOLN("Search Y2 span 0 - not found");
- continue;
- }
- // SERIAL_ECHOLN("Search Y2 span 0 - found");
- a = current_position[Y_AXIS];
- enable_z_endstop(false);
- go_xy(current_position[X_AXIS], y1, feedrate);
- enable_z_endstop(true);
- go_xy(current_position[X_AXIS], y0, feedrate);
- update_current_position_xyz();
- if (! endstop_z_hit_on_purpose()) {
- // SERIAL_ECHOLN("Search Y2 span 1 - not found");
- continue;
- }
- // SERIAL_ECHOLN("Search Y2 span 1 - found");
- b = current_position[Y_AXIS];
- // Go to the center.
- enable_z_endstop(false);
- current_position[Y_AXIS] = 0.5f * (a + b);
- go_xy(current_position[X_AXIS], current_position[Y_AXIS], feedrate);
- found = true;
- #endif
- break;
- }
- }
- enable_z_endstop(false);
- return found;
- }
- // Search around the current_position[X,Y,Z].
- // It is expected, that the induction sensor is switched on at the current position.
- // Look around this center point by painting a star around the point.
- inline bool improve_bed_induction_sensor_point()
- {
- static const float search_radius = 8.f;
- bool endstops_enabled = enable_endstops(false);
- bool endstop_z_enabled = enable_z_endstop(false);
- bool found = false;
- float feedrate = homing_feedrate[X_AXIS] / 60.f;
- float center_old_x = current_position[X_AXIS];
- float center_old_y = current_position[Y_AXIS];
- float center_x = 0.f;
- float center_y = 0.f;
- for (uint8_t iter = 0; iter < 4; ++ iter) {
- switch (iter) {
- case 0:
- destination[X_AXIS] = center_old_x - search_radius * 0.707;
- destination[Y_AXIS] = center_old_y - search_radius * 0.707;
- break;
- case 1:
- destination[X_AXIS] = center_old_x + search_radius * 0.707;
- destination[Y_AXIS] = center_old_y + search_radius * 0.707;
- break;
- case 2:
- destination[X_AXIS] = center_old_x + search_radius * 0.707;
- destination[Y_AXIS] = center_old_y - search_radius * 0.707;
- break;
- case 3:
- default:
- destination[X_AXIS] = center_old_x - search_radius * 0.707;
- destination[Y_AXIS] = center_old_y + search_radius * 0.707;
- break;
- }
- // Trim the vector from center_old_[x,y] to destination[x,y] by the bed dimensions.
- float vx = destination[X_AXIS] - center_old_x;
- float vy = destination[Y_AXIS] - center_old_y;
- float l = sqrt(vx*vx+vy*vy);
- float t;
- if (destination[X_AXIS] < X_MIN_POS) {
- // Exiting the bed at xmin.
- t = (center_x - X_MIN_POS) / l;
- destination[X_AXIS] = X_MIN_POS;
- destination[Y_AXIS] = center_old_y + t * vy;
- } else if (destination[X_AXIS] > X_MAX_POS) {
- // Exiting the bed at xmax.
- t = (X_MAX_POS - center_x) / l;
- destination[X_AXIS] = X_MAX_POS;
- destination[Y_AXIS] = center_old_y + t * vy;
- }
- if (destination[Y_AXIS] < Y_MIN_POS_FOR_BED_CALIBRATION) {
- // Exiting the bed at ymin.
- t = (center_y - Y_MIN_POS_FOR_BED_CALIBRATION) / l;
- destination[X_AXIS] = center_old_x + t * vx;
- destination[Y_AXIS] = Y_MIN_POS_FOR_BED_CALIBRATION;
- } else if (destination[Y_AXIS] > Y_MAX_POS) {
- // Exiting the bed at xmax.
- t = (Y_MAX_POS - center_y) / l;
- destination[X_AXIS] = center_old_x + t * vx;
- destination[Y_AXIS] = Y_MAX_POS;
- }
- // Move away from the measurement point.
- enable_endstops(false);
- go_xy(destination[X_AXIS], destination[Y_AXIS], feedrate);
- // Move towards the measurement point, until the induction sensor triggers.
- enable_endstops(true);
- go_xy(center_old_x, center_old_y, feedrate);
- update_current_position_xyz();
- // if (! endstop_z_hit_on_purpose()) return false;
- center_x += current_position[X_AXIS];
- center_y += current_position[Y_AXIS];
- }
- // Calculate the new center, move to the new center.
- center_x /= 4.f;
- center_y /= 4.f;
- current_position[X_AXIS] = center_x;
- current_position[Y_AXIS] = center_y;
- enable_endstops(false);
- go_xy(current_position[X_AXIS], current_position[Y_AXIS], feedrate);
- enable_endstops(endstops_enabled);
- enable_z_endstop(endstop_z_enabled);
- return found;
- }
- static inline void debug_output_point(const char *type, const float &x, const float &y, const float &z)
- {
- SERIAL_ECHOPGM("Measured ");
- SERIAL_ECHORPGM(type);
- SERIAL_ECHOPGM(" ");
- MYSERIAL.print(x, 5);
- SERIAL_ECHOPGM(", ");
- MYSERIAL.print(y, 5);
- SERIAL_ECHOPGM(", ");
- MYSERIAL.print(z, 5);
- SERIAL_ECHOLNPGM("");
- }
- // Search around the current_position[X,Y,Z].
- // It is expected, that the induction sensor is switched on at the current position.
- // Look around this center point by painting a star around the point.
- #define IMPROVE_BED_INDUCTION_SENSOR_SEARCH_RADIUS (8.f)
- inline bool improve_bed_induction_sensor_point2(bool lift_z_on_min_y, int8_t verbosity_level)
- {
- float center_old_x = current_position[X_AXIS];
- float center_old_y = current_position[Y_AXIS];
- float a, b;
- bool point_small = false;
- enable_endstops(false);
- {
- float x0 = center_old_x - IMPROVE_BED_INDUCTION_SENSOR_SEARCH_RADIUS;
- float x1 = center_old_x + IMPROVE_BED_INDUCTION_SENSOR_SEARCH_RADIUS;
- if (x0 < X_MIN_POS)
- x0 = X_MIN_POS;
- if (x1 > X_MAX_POS)
- x1 = X_MAX_POS;
- // Search in the X direction along a cross.
- enable_z_endstop(false);
- go_xy(x0, current_position[Y_AXIS], homing_feedrate[X_AXIS] / 60.f);
- enable_z_endstop(true);
- go_xy(x1, current_position[Y_AXIS], homing_feedrate[X_AXIS] / 60.f);
- update_current_position_xyz();
- if (! endstop_z_hit_on_purpose()) {
- current_position[X_AXIS] = center_old_x;
- goto canceled;
- }
- a = current_position[X_AXIS];
- enable_z_endstop(false);
- go_xy(x1, current_position[Y_AXIS], homing_feedrate[X_AXIS] / 60.f);
- enable_z_endstop(true);
- go_xy(x0, current_position[Y_AXIS], homing_feedrate[X_AXIS] / 60.f);
- update_current_position_xyz();
- if (! endstop_z_hit_on_purpose()) {
- current_position[X_AXIS] = center_old_x;
- goto canceled;
- }
- b = current_position[X_AXIS];
- if (b - a < MIN_BED_SENSOR_POINT_RESPONSE_DMR) {
- if (verbosity_level >= 5) {
- SERIAL_ECHOPGM("Point width too small: ");
- SERIAL_ECHO(b - a);
- SERIAL_ECHOLNPGM("");
- }
- // We force the calibration routine to move the Z axis slightly down to make the response more pronounced.
- if (b - a < 0.5f * MIN_BED_SENSOR_POINT_RESPONSE_DMR) {
- // Don't use the new X value.
- current_position[X_AXIS] = center_old_x;
- goto canceled;
- } else {
- // Use the new value, but force the Z axis to go a bit lower.
- point_small = true;
- }
- }
- if (verbosity_level >= 5) {
- debug_output_point(PSTR("left" ), a, current_position[Y_AXIS], current_position[Z_AXIS]);
- debug_output_point(PSTR("right"), b, current_position[Y_AXIS], current_position[Z_AXIS]);
- }
- // Go to the center.
- enable_z_endstop(false);
- current_position[X_AXIS] = 0.5f * (a + b);
- go_xy(current_position[X_AXIS], current_position[Y_AXIS], homing_feedrate[X_AXIS] / 60.f);
- }
- {
- float y0 = center_old_y - IMPROVE_BED_INDUCTION_SENSOR_SEARCH_RADIUS;
- float y1 = center_old_y + IMPROVE_BED_INDUCTION_SENSOR_SEARCH_RADIUS;
- if (y0 < Y_MIN_POS_FOR_BED_CALIBRATION)
- y0 = Y_MIN_POS_FOR_BED_CALIBRATION;
- if (y1 > Y_MAX_POS)
- y1 = Y_MAX_POS;
- // Search in the Y direction along a cross.
- enable_z_endstop(false);
- go_xy(current_position[X_AXIS], y0, homing_feedrate[X_AXIS] / 60.f);
- if (lift_z_on_min_y) {
- // The first row of points are very close to the end stop.
- // Lift the sensor to disengage the trigger. This is necessary because of the sensor hysteresis.
- go_xyz(current_position[X_AXIS], y0, current_position[Z_AXIS]+1.5f, homing_feedrate[Z_AXIS] / 60.f);
- // and go back.
- go_xyz(current_position[X_AXIS], y0, current_position[Z_AXIS], homing_feedrate[Z_AXIS] / 60.f);
- }
- if (lift_z_on_min_y && (READ(Z_MIN_PIN) ^ Z_MIN_ENDSTOP_INVERTING) == 1) {
- // Already triggering before we started the move.
- // Shift the trigger point slightly outwards.
- // a = current_position[Y_AXIS] - 1.5f;
- a = current_position[Y_AXIS];
- } else {
- enable_z_endstop(true);
- go_xy(current_position[X_AXIS], y1, homing_feedrate[X_AXIS] / 60.f);
- update_current_position_xyz();
- if (! endstop_z_hit_on_purpose()) {
- current_position[Y_AXIS] = center_old_y;
- goto canceled;
- }
- a = current_position[Y_AXIS];
- }
- enable_z_endstop(false);
- go_xy(current_position[X_AXIS], y1, homing_feedrate[X_AXIS] / 60.f);
- enable_z_endstop(true);
- go_xy(current_position[X_AXIS], y0, homing_feedrate[X_AXIS] / 60.f);
- update_current_position_xyz();
- if (! endstop_z_hit_on_purpose()) {
- current_position[Y_AXIS] = center_old_y;
- goto canceled;
- }
- b = current_position[Y_AXIS];
- if (b - a < MIN_BED_SENSOR_POINT_RESPONSE_DMR) {
- // We force the calibration routine to move the Z axis slightly down to make the response more pronounced.
- if (verbosity_level >= 5) {
- SERIAL_ECHOPGM("Point height too small: ");
- SERIAL_ECHO(b - a);
- SERIAL_ECHOLNPGM("");
- }
- if (b - a < 0.5f * MIN_BED_SENSOR_POINT_RESPONSE_DMR) {
- // Don't use the new Y value.
- current_position[Y_AXIS] = center_old_y;
- goto canceled;
- } else {
- // Use the new value, but force the Z axis to go a bit lower.
- point_small = true;
- }
- }
- if (verbosity_level >= 5) {
- debug_output_point(PSTR("top" ), current_position[X_AXIS], a, current_position[Z_AXIS]);
- debug_output_point(PSTR("bottom"), current_position[X_AXIS], b, current_position[Z_AXIS]);
- }
- // Go to the center.
- enable_z_endstop(false);
- current_position[Y_AXIS] = 0.5f * (a + b);
- go_xy(current_position[X_AXIS], current_position[Y_AXIS], homing_feedrate[X_AXIS] / 60.f);
- }
- // If point is small but not too small, then force the Z axis to be lowered a bit,
- // but use the new value. This is important when the initial position was off in one axis,
- // for example if the initial calibration was shifted in the Y axis systematically.
- // Then this first step will center.
- return ! point_small;
- canceled:
- // Go back to the center.
- enable_z_endstop(false);
- go_xy(current_position[X_AXIS], current_position[Y_AXIS], homing_feedrate[X_AXIS] / 60.f);
- return false;
- }
- // Searching the front points, where one cannot move the sensor head in front of the sensor point.
- // Searching in a zig-zag movement in a plane for the maximum width of the response.
- // This function may set the current_position[Y_AXIS] below Y_MIN_POS, if the function succeeded.
- // If this function failed, the Y coordinate will never be outside the working space.
- #define IMPROVE_BED_INDUCTION_SENSOR_POINT3_SEARCH_RADIUS (4.f)
- #define IMPROVE_BED_INDUCTION_SENSOR_POINT3_SEARCH_STEP_FINE_Y (0.1f)
- inline bool improve_bed_induction_sensor_point3(int verbosity_level)
- {
- float center_old_x = current_position[X_AXIS];
- float center_old_y = current_position[Y_AXIS];
- float a, b;
- bool result = true;
- if (verbosity_level >= 20) MYSERIAL.println("Improve bed induction sensor point3");
- // Was the sensor point detected too far in the minus Y axis?
- // If yes, the center of the induction point cannot be reached by the machine.
- {
- float x0 = center_old_x - IMPROVE_BED_INDUCTION_SENSOR_POINT3_SEARCH_RADIUS;
- float x1 = center_old_x + IMPROVE_BED_INDUCTION_SENSOR_POINT3_SEARCH_RADIUS;
- float y0 = center_old_y - IMPROVE_BED_INDUCTION_SENSOR_POINT3_SEARCH_RADIUS;
- float y1 = center_old_y + IMPROVE_BED_INDUCTION_SENSOR_POINT3_SEARCH_RADIUS;
- float y = y0;
- if (x0 < X_MIN_POS)
- x0 = X_MIN_POS;
- if (x1 > X_MAX_POS)
- x1 = X_MAX_POS;
- if (y0 < Y_MIN_POS_FOR_BED_CALIBRATION)
- y0 = Y_MIN_POS_FOR_BED_CALIBRATION;
- if (y1 > Y_MAX_POS)
- y1 = Y_MAX_POS;
- if (verbosity_level >= 20) {
- SERIAL_ECHOPGM("Initial position: ");
- SERIAL_ECHO(center_old_x);
- SERIAL_ECHOPGM(", ");
- SERIAL_ECHO(center_old_y);
- SERIAL_ECHOLNPGM("");
- }
- // Search in the positive Y direction, until a maximum diameter is found.
- // (the next diameter is smaller than the current one.)
- float dmax = 0.f;
- float xmax1 = 0.f;
- float xmax2 = 0.f;
- for (y = y0; y < y1; y += IMPROVE_BED_INDUCTION_SENSOR_POINT3_SEARCH_STEP_FINE_Y) {
- enable_z_endstop(false);
- go_xy(x0, y, homing_feedrate[X_AXIS] / 60.f);
- enable_z_endstop(true);
- go_xy(x1, y, homing_feedrate[X_AXIS] / 60.f);
- update_current_position_xyz();
- if (! endstop_z_hit_on_purpose()) {
- continue;
- // SERIAL_PROTOCOLPGM("Failed 1\n");
- // current_position[X_AXIS] = center_old_x;
- // goto canceled;
- }
- a = current_position[X_AXIS];
- enable_z_endstop(false);
- go_xy(x1, y, homing_feedrate[X_AXIS] / 60.f);
- enable_z_endstop(true);
- go_xy(x0, y, homing_feedrate[X_AXIS] / 60.f);
- update_current_position_xyz();
- if (! endstop_z_hit_on_purpose()) {
- continue;
- // SERIAL_PROTOCOLPGM("Failed 2\n");
- // current_position[X_AXIS] = center_old_x;
- // goto canceled;
- }
- b = current_position[X_AXIS];
- if (verbosity_level >= 5) {
- debug_output_point(PSTR("left" ), a, current_position[Y_AXIS], current_position[Z_AXIS]);
- debug_output_point(PSTR("right"), b, current_position[Y_AXIS], current_position[Z_AXIS]);
- }
- float d = b - a;
- if (d > dmax) {
- xmax1 = 0.5f * (a + b);
- dmax = d;
- } else if (dmax > 0.) {
- y0 = y - IMPROVE_BED_INDUCTION_SENSOR_POINT3_SEARCH_STEP_FINE_Y;
- break;
- }
- }
- if (dmax == 0.) {
- if (verbosity_level > 0)
- SERIAL_PROTOCOLPGM("failed - not found\n");
- current_position[X_AXIS] = center_old_x;
- current_position[Y_AXIS] = center_old_y;
- goto canceled;
- }
- {
- // Find the positive Y hit. This gives the extreme Y value for the search of the maximum diameter in the -Y direction.
- enable_z_endstop(false);
- go_xy(xmax1, y0 + IMPROVE_BED_INDUCTION_SENSOR_SEARCH_RADIUS, homing_feedrate[X_AXIS] / 60.f);
- enable_z_endstop(true);
- go_xy(xmax1, max(y0 - IMPROVE_BED_INDUCTION_SENSOR_SEARCH_RADIUS, Y_MIN_POS_FOR_BED_CALIBRATION), homing_feedrate[X_AXIS] / 60.f);
- update_current_position_xyz();
- if (! endstop_z_hit_on_purpose()) {
- current_position[Y_AXIS] = center_old_y;
- goto canceled;
- }
- if (verbosity_level >= 5)
- debug_output_point(PSTR("top" ), current_position[X_AXIS], current_position[Y_AXIS], current_position[Z_AXIS]);
- y1 = current_position[Y_AXIS];
- }
- if (y1 <= y0) {
- // Either the induction sensor is too high, or the induction sensor target is out of reach.
- current_position[Y_AXIS] = center_old_y;
- goto canceled;
- }
- // Search in the negative Y direction, until a maximum diameter is found.
- dmax = 0.f;
- // if (y0 + 1.f < y1)
- // y1 = y0 + 1.f;
- for (y = y1; y >= y0; y -= IMPROVE_BED_INDUCTION_SENSOR_POINT3_SEARCH_STEP_FINE_Y) {
- enable_z_endstop(false);
- go_xy(x0, y, homing_feedrate[X_AXIS] / 60.f);
- enable_z_endstop(true);
- go_xy(x1, y, homing_feedrate[X_AXIS] / 60.f);
- update_current_position_xyz();
- if (! endstop_z_hit_on_purpose()) {
- continue;
- /*
- current_position[X_AXIS] = center_old_x;
- SERIAL_PROTOCOLPGM("Failed 3\n");
- goto canceled;
- */
- }
- a = current_position[X_AXIS];
- enable_z_endstop(false);
- go_xy(x1, y, homing_feedrate[X_AXIS] / 60.f);
- enable_z_endstop(true);
- go_xy(x0, y, homing_feedrate[X_AXIS] / 60.f);
- update_current_position_xyz();
- if (! endstop_z_hit_on_purpose()) {
- continue;
- /*
- current_position[X_AXIS] = center_old_x;
- SERIAL_PROTOCOLPGM("Failed 4\n");
- goto canceled;
- */
- }
- b = current_position[X_AXIS];
- if (verbosity_level >= 5) {
- debug_output_point(PSTR("left" ), a, current_position[Y_AXIS], current_position[Z_AXIS]);
- debug_output_point(PSTR("right"), b, current_position[Y_AXIS], current_position[Z_AXIS]);
- }
- float d = b - a;
- if (d > dmax) {
- xmax2 = 0.5f * (a + b);
- dmax = d;
- } else if (dmax > 0.) {
- y1 = y + IMPROVE_BED_INDUCTION_SENSOR_POINT3_SEARCH_STEP_FINE_Y;
- break;
- }
- }
- float xmax, ymax;
- if (dmax == 0.f) {
- // Only the hit in the positive direction found.
- xmax = xmax1;
- ymax = y0;
- } else {
- // Both positive and negative directions found.
- xmax = xmax2;
- ymax = 0.5f * (y0 + y1);
- for (; y >= y0; y -= IMPROVE_BED_INDUCTION_SENSOR_POINT3_SEARCH_STEP_FINE_Y) {
- enable_z_endstop(false);
- go_xy(x0, y, homing_feedrate[X_AXIS] / 60.f);
- enable_z_endstop(true);
- go_xy(x1, y, homing_feedrate[X_AXIS] / 60.f);
- update_current_position_xyz();
- if (! endstop_z_hit_on_purpose()) {
- continue;
- /*
- current_position[X_AXIS] = center_old_x;
- SERIAL_PROTOCOLPGM("Failed 3\n");
- goto canceled;
- */
- }
- a = current_position[X_AXIS];
- enable_z_endstop(false);
- go_xy(x1, y, homing_feedrate[X_AXIS] / 60.f);
- enable_z_endstop(true);
- go_xy(x0, y, homing_feedrate[X_AXIS] / 60.f);
- update_current_position_xyz();
- if (! endstop_z_hit_on_purpose()) {
- continue;
- /*
- current_position[X_AXIS] = center_old_x;
- SERIAL_PROTOCOLPGM("Failed 4\n");
- goto canceled;
- */
- }
- b = current_position[X_AXIS];
- if (verbosity_level >= 5) {
- debug_output_point(PSTR("left" ), a, current_position[Y_AXIS], current_position[Z_AXIS]);
- debug_output_point(PSTR("right"), b, current_position[Y_AXIS], current_position[Z_AXIS]);
- }
- float d = b - a;
- if (d > dmax) {
- xmax = 0.5f * (a + b);
- ymax = y;
- dmax = d;
- }
- }
- }
- {
- // Compare the distance in the Y+ direction with the diameter in the X direction.
- // Find the positive Y hit once again, this time along the Y axis going through the X point with the highest diameter.
- enable_z_endstop(false);
- go_xy(xmax, ymax + IMPROVE_BED_INDUCTION_SENSOR_SEARCH_RADIUS, homing_feedrate[X_AXIS] / 60.f);
- enable_z_endstop(true);
- go_xy(xmax, max(ymax - IMPROVE_BED_INDUCTION_SENSOR_SEARCH_RADIUS, Y_MIN_POS_FOR_BED_CALIBRATION), homing_feedrate[X_AXIS] / 60.f);
- update_current_position_xyz();
- if (! endstop_z_hit_on_purpose()) {
- current_position[Y_AXIS] = center_old_y;
- goto canceled;
- }
- if (verbosity_level >= 5)
- debug_output_point(PSTR("top" ), current_position[X_AXIS], current_position[Y_AXIS], current_position[Z_AXIS]);
- if (current_position[Y_AXIS] - Y_MIN_POS_FOR_BED_CALIBRATION < 0.5f * dmax) {
- // Probably not even a half circle was detected. The induction point is likely too far in the minus Y direction.
- // First verify, if the measurement has been done at a sufficient height. If no, lower the Z axis a bit.
- if (current_position[Y_AXIS] < ymax || dmax < 0.5f * MIN_BED_SENSOR_POINT_RESPONSE_DMR) {
- if (verbosity_level >= 5) {
- SERIAL_ECHOPGM("Partial point diameter too small: ");
- SERIAL_ECHO(dmax);
- SERIAL_ECHOLNPGM("");
- }
- result = false;
- } else {
- // Estimate the circle radius from the maximum diameter and height:
- float h = current_position[Y_AXIS] - ymax;
- float r = dmax * dmax / (8.f * h) + 0.5f * h;
- if (r < 0.8f * MIN_BED_SENSOR_POINT_RESPONSE_DMR) {
- if (verbosity_level >= 5) {
- SERIAL_ECHOPGM("Partial point estimated radius too small: ");
- SERIAL_ECHO(r);
- SERIAL_ECHOPGM(", dmax:");
- SERIAL_ECHO(dmax);
- SERIAL_ECHOPGM(", h:");
- SERIAL_ECHO(h);
- SERIAL_ECHOLNPGM("");
- }
- result = false;
- } else {
- // The point may end up outside of the machine working space.
- // That is all right as it helps to improve the accuracy of the measurement point
- // due to averaging.
- // For the y correction, use an average of dmax/2 and the estimated radius.
- r = 0.5f * (0.5f * dmax + r);
- ymax = current_position[Y_AXIS] - r;
- }
- }
- } else {
- // If the diameter of the detected spot was smaller than a minimum allowed,
- // the induction sensor is probably too high. Returning false will force
- // the sensor to be lowered a tiny bit.
- result = xmax >= MIN_BED_SENSOR_POINT_RESPONSE_DMR;
- if (y0 > Y_MIN_POS_FOR_BED_CALIBRATION + 0.2f)
- // Only in case both left and right y tangents are known, use them.
- // If y0 is close to the bed edge, it may not be symmetric to the right tangent.
- ymax = 0.5f * ymax + 0.25f * (y0 + y1);
- }
- }
- // Go to the center.
- enable_z_endstop(false);
- current_position[X_AXIS] = xmax;
- current_position[Y_AXIS] = ymax;
- if (verbosity_level >= 20) {
- SERIAL_ECHOPGM("Adjusted position: ");
- SERIAL_ECHO(current_position[X_AXIS]);
- SERIAL_ECHOPGM(", ");
- SERIAL_ECHO(current_position[Y_AXIS]);
- SERIAL_ECHOLNPGM("");
- }
- // Don't clamp current_position[Y_AXIS], because the out-of-reach Y coordinate may actually be true.
- // Only clamp the coordinate to go.
- go_xy(current_position[X_AXIS], max(Y_MIN_POS, current_position[Y_AXIS]), homing_feedrate[X_AXIS] / 60.f);
- // delay_keep_alive(3000);
- }
- if (result)
- return true;
- // otherwise clamp the Y coordinate
- canceled:
- // Go back to the center.
- enable_z_endstop(false);
- if (current_position[Y_AXIS] < Y_MIN_POS)
- current_position[Y_AXIS] = Y_MIN_POS;
- go_xy(current_position[X_AXIS], current_position[Y_AXIS], homing_feedrate[X_AXIS] / 60.f);
- return false;
- }
- // Scan the mesh bed induction points one by one by a left-right zig-zag movement,
- // write the trigger coordinates to the serial line.
- // Useful for visualizing the behavior of the bed induction detector.
- inline void scan_bed_induction_sensor_point()
- {
- float center_old_x = current_position[X_AXIS];
- float center_old_y = current_position[Y_AXIS];
- float x0 = center_old_x - IMPROVE_BED_INDUCTION_SENSOR_POINT3_SEARCH_RADIUS;
- float x1 = center_old_x + IMPROVE_BED_INDUCTION_SENSOR_POINT3_SEARCH_RADIUS;
- float y0 = center_old_y - IMPROVE_BED_INDUCTION_SENSOR_POINT3_SEARCH_RADIUS;
- float y1 = center_old_y + IMPROVE_BED_INDUCTION_SENSOR_POINT3_SEARCH_RADIUS;
- float y = y0;
- if (x0 < X_MIN_POS)
- x0 = X_MIN_POS;
- if (x1 > X_MAX_POS)
- x1 = X_MAX_POS;
- if (y0 < Y_MIN_POS_FOR_BED_CALIBRATION)
- y0 = Y_MIN_POS_FOR_BED_CALIBRATION;
- if (y1 > Y_MAX_POS)
- y1 = Y_MAX_POS;
- for (float y = y0; y < y1; y += IMPROVE_BED_INDUCTION_SENSOR_POINT3_SEARCH_STEP_FINE_Y) {
- enable_z_endstop(false);
- go_xy(x0, y, homing_feedrate[X_AXIS] / 60.f);
- enable_z_endstop(true);
- go_xy(x1, y, homing_feedrate[X_AXIS] / 60.f);
- update_current_position_xyz();
- if (endstop_z_hit_on_purpose())
- debug_output_point(PSTR("left" ), current_position[X_AXIS], current_position[Y_AXIS], current_position[Z_AXIS]);
- enable_z_endstop(false);
- go_xy(x1, y, homing_feedrate[X_AXIS] / 60.f);
- enable_z_endstop(true);
- go_xy(x0, y, homing_feedrate[X_AXIS] / 60.f);
- update_current_position_xyz();
- if (endstop_z_hit_on_purpose())
- debug_output_point(PSTR("right"), current_position[X_AXIS], current_position[Y_AXIS], current_position[Z_AXIS]);
- }
- enable_z_endstop(false);
- current_position[X_AXIS] = center_old_x;
- current_position[Y_AXIS] = center_old_y;
- go_xy(current_position[X_AXIS], current_position[Y_AXIS], homing_feedrate[X_AXIS] / 60.f);
- }
- #define MESH_BED_CALIBRATION_SHOW_LCD
- BedSkewOffsetDetectionResultType find_bed_offset_and_skew(int8_t verbosity_level, uint8_t &too_far_mask)
- {
- // Don't let the manage_inactivity() function remove power from the motors.
- refresh_cmd_timeout();
- // Reusing the z_values memory for the measurement cache.
- // 7x7=49 floats, good for 16 (x,y,z) vectors.
- float *pts = &mbl.z_values[0][0];
- float *vec_x = pts + 2 * 4;
- float *vec_y = vec_x + 2;
- float *cntr = vec_y + 2;
- memset(pts, 0, sizeof(float) * 7 * 7);
- uint8_t iteration = 0;
- BedSkewOffsetDetectionResultType result;
- // SERIAL_ECHOLNPGM("find_bed_offset_and_skew verbosity level: ");
- // SERIAL_ECHO(int(verbosity_level));
- // SERIAL_ECHOPGM("");
-
- while (iteration < 3) {
- SERIAL_ECHOPGM("Iteration: ");
- MYSERIAL.println(int(iteration + 1));
- if (verbosity_level >= 20) {
- SERIAL_ECHOLNPGM("Vectors: ");
-
- SERIAL_ECHOPGM("vec_x[0]:");
- MYSERIAL.print(vec_x[0], 5);
- SERIAL_ECHOLNPGM("");
- SERIAL_ECHOPGM("vec_x[1]:");
- MYSERIAL.print(vec_x[1], 5);
- SERIAL_ECHOLNPGM("");
- SERIAL_ECHOPGM("vec_y[0]:");
- MYSERIAL.print(vec_y[0], 5);
- SERIAL_ECHOLNPGM("");
- SERIAL_ECHOPGM("vec_y[1]:");
- MYSERIAL.print(vec_y[1], 5);
- SERIAL_ECHOLNPGM("");
- SERIAL_ECHOPGM("cntr[0]:");
- MYSERIAL.print(cntr[0], 5);
- SERIAL_ECHOLNPGM("");
- SERIAL_ECHOPGM("cntr[1]:");
- MYSERIAL.print(cntr[1], 5);
- SERIAL_ECHOLNPGM("");
- }
- #ifdef MESH_BED_CALIBRATION_SHOW_LCD
- uint8_t next_line;
- lcd_display_message_fullscreen_P(MSG_FIND_BED_OFFSET_AND_SKEW_LINE1, next_line);
- if (next_line > 3)
- next_line = 3;
- #endif /* MESH_BED_CALIBRATION_SHOW_LCD */
- // Collect the rear 2x3 points.
- current_position[Z_AXIS] = MESH_HOME_Z_SEARCH + FIND_BED_INDUCTION_SENSOR_POINT_Z_STEP * iteration * 0.3;
- for (int k = 0; k < 4; ++k) {
- // Don't let the manage_inactivity() function remove power from the motors.
- refresh_cmd_timeout();
- #ifdef MESH_BED_CALIBRATION_SHOW_LCD
- lcd_implementation_print_at(0, next_line, k + 1);
- lcd_printPGM(MSG_FIND_BED_OFFSET_AND_SKEW_LINE2);
- if (iteration > 0) {
- lcd_print_at_PGM(0, next_line + 1, MSG_FIND_BED_OFFSET_AND_SKEW_ITERATION);
- lcd_implementation_print(int(iteration + 1));
- }
- #endif /* MESH_BED_CALIBRATION_SHOW_LCD */
- float *pt = pts + k * 2;
- // Go up to z_initial.
- go_to_current(homing_feedrate[Z_AXIS] / 60.f);
- if (verbosity_level >= 20) {
- // Go to Y0, wait, then go to Y-4.
- current_position[Y_AXIS] = 0.f;
- go_to_current(homing_feedrate[X_AXIS] / 60.f);
- SERIAL_ECHOLNPGM("At Y0");
- delay_keep_alive(5000);
- current_position[Y_AXIS] = Y_MIN_POS;
- go_to_current(homing_feedrate[X_AXIS] / 60.f);
- SERIAL_ECHOLNPGM("At Y-4");
- delay_keep_alive(5000);
- }
- // Go to the measurement point position.
- //if (iteration == 0) {
- current_position[X_AXIS] = pgm_read_float(bed_ref_points_4 + k * 2);
- current_position[Y_AXIS] = pgm_read_float(bed_ref_points_4 + k * 2 + 1);
- /*}
- else {
- // if first iteration failed, count corrected point coordinates as initial
- // Use the coorrected coordinate, which is a result of find_bed_offset_and_skew().
-
- current_position[X_AXIS] = vec_x[0] * pgm_read_float(bed_ref_points_4 + k * 2) + vec_y[0] * pgm_read_float(bed_ref_points_4 + k * 2 + 1) + cntr[0];
- current_position[Y_AXIS] = vec_x[1] * pgm_read_float(bed_ref_points_4 + k * 2) + vec_y[1] * pgm_read_float(bed_ref_points_4 + k * 2 + 1) + cntr[1];
- // The calibration points are very close to the min Y.
- if (current_position[Y_AXIS] < Y_MIN_POS_FOR_BED_CALIBRATION)
- current_position[Y_AXIS] = Y_MIN_POS_FOR_BED_CALIBRATION;
- }*/
- if (verbosity_level >= 20) {
- SERIAL_ECHOPGM("current_position[X_AXIS]:");
- MYSERIAL.print(current_position[X_AXIS], 5);
- SERIAL_ECHOLNPGM("");
- SERIAL_ECHOPGM("current_position[Y_AXIS]:");
- MYSERIAL.print(current_position[Y_AXIS], 5);
- SERIAL_ECHOLNPGM("");
- SERIAL_ECHOPGM("current_position[Z_AXIS]:");
- MYSERIAL.print(current_position[Z_AXIS], 5);
- SERIAL_ECHOLNPGM("");
- }
- go_to_current(homing_feedrate[X_AXIS] / 60.f);
- if (verbosity_level >= 10)
- delay_keep_alive(3000);
- if (!find_bed_induction_sensor_point_xy(verbosity_level))
- return BED_SKEW_OFFSET_DETECTION_POINT_NOT_FOUND;
- #if 1
-
- if (k == 0) {
- // Improve the position of the 1st row sensor points by a zig-zag movement.
- find_bed_induction_sensor_point_z();
- int8_t i = 4;
- for (;;) {
- if (improve_bed_induction_sensor_point3(verbosity_level))
- break;
- if (--i == 0)
- return BED_SKEW_OFFSET_DETECTION_POINT_NOT_FOUND;
- // Try to move the Z axis down a bit to increase a chance of the sensor to trigger.
- current_position[Z_AXIS] -= 0.025f;
- enable_endstops(false);
- enable_z_endstop(false);
- go_to_current(homing_feedrate[Z_AXIS]);
- }
- if (i == 0)
- // not found
- return BED_SKEW_OFFSET_DETECTION_POINT_NOT_FOUND;
- }
- #endif
- if (verbosity_level >= 10)
- delay_keep_alive(3000);
- // Save the detected point position and then clamp the Y coordinate, which may have been estimated
- // to lie outside the machine working space.
- if (verbosity_level >= 20) {
- SERIAL_ECHOLNPGM("Measured:");
- MYSERIAL.println(current_position[X_AXIS]);
- MYSERIAL.println(current_position[Y_AXIS]);
- }
- pt[0] = (pt[0] * iteration) / (iteration + 1);
- pt[0] += (current_position[X_AXIS]/(iteration + 1)); //count average
- pt[1] = (pt[1] * iteration) / (iteration + 1);
- pt[1] += (current_position[Y_AXIS] / (iteration + 1));
-
-
- //pt[0] += current_position[X_AXIS];
- //if(iteration > 0) pt[0] = pt[0] / 2;
-
- //pt[1] += current_position[Y_AXIS];
- //if (iteration > 0) pt[1] = pt[1] / 2;
- if (verbosity_level >= 20) {
- SERIAL_ECHOLNPGM("");
- SERIAL_ECHOPGM("pt[0]:");
- MYSERIAL.println(pt[0]);
- SERIAL_ECHOPGM("pt[1]:");
- MYSERIAL.println(pt[1]);
- }
- if (current_position[Y_AXIS] < Y_MIN_POS)
- current_position[Y_AXIS] = Y_MIN_POS;
- // Start searching for the other points at 3mm above the last point.
- current_position[Z_AXIS] += 3.f + FIND_BED_INDUCTION_SENSOR_POINT_Z_STEP * iteration * 0.3;
- //cntr[0] += pt[0];
- //cntr[1] += pt[1];
- if (verbosity_level >= 10 && k == 0) {
- // Show the zero. Test, whether the Y motor skipped steps.
- current_position[Y_AXIS] = MANUAL_Y_HOME_POS;
- go_to_current(homing_feedrate[X_AXIS] / 60.f);
- delay_keep_alive(3000);
- }
- }
- if (verbosity_level >= 20) {
- // Test the positions. Are the positions reproducible? Now the calibration is active in the planner.
- delay_keep_alive(3000);
- for (int8_t mesh_point = 0; mesh_point < 4; ++mesh_point) {
- // Don't let the manage_inactivity() function remove power from the motors.
- refresh_cmd_timeout();
- // Go to the measurement point.
- // Use the coorrected coordinate, which is a result of find_bed_offset_and_skew().
- current_position[X_AXIS] = pts[mesh_point * 2];
- current_position[Y_AXIS] = pts[mesh_point * 2 + 1];
- go_to_current(homing_feedrate[X_AXIS] / 60);
- delay_keep_alive(3000);
- }
- }
- if (pts[1] < Y_MIN_POS_CALIBRATION_POINT_OUT_OF_REACH) {
- too_far_mask |= 1 << 1; //front center point is out of reach
- SERIAL_ECHOLNPGM("");
- SERIAL_ECHOPGM("WARNING: Front point not reachable. Y coordinate:");
- MYSERIAL.print(pts[1]);
- SERIAL_ECHOPGM(" < ");
- MYSERIAL.println(Y_MIN_POS_CALIBRATION_POINT_OUT_OF_REACH);
- }
- result = calculate_machine_skew_and_offset_LS(pts, 4, bed_ref_points_4, vec_x, vec_y, cntr, verbosity_level);
- if (result >= 0) {
- world2machine_update(vec_x, vec_y, cntr);
- #if 1
- // Fearlessly store the calibration values into the eeprom.
- eeprom_update_float((float*)(EEPROM_BED_CALIBRATION_CENTER + 0), cntr[0]);
- eeprom_update_float((float*)(EEPROM_BED_CALIBRATION_CENTER + 4), cntr[1]);
- eeprom_update_float((float*)(EEPROM_BED_CALIBRATION_VEC_X + 0), vec_x[0]);
- eeprom_update_float((float*)(EEPROM_BED_CALIBRATION_VEC_X + 4), vec_x[1]);
- eeprom_update_float((float*)(EEPROM_BED_CALIBRATION_VEC_Y + 0), vec_y[0]);
- eeprom_update_float((float*)(EEPROM_BED_CALIBRATION_VEC_Y + 4), vec_y[1]);
- #endif
- if (verbosity_level >= 10) {
- // Length of the vec_x
- float l = sqrt(vec_x[0] * vec_x[0] + vec_x[1] * vec_x[1]);
- SERIAL_ECHOLNPGM("X vector length:");
- MYSERIAL.println(l);
- // Length of the vec_y
- l = sqrt(vec_y[0] * vec_y[0] + vec_y[1] * vec_y[1]);
- SERIAL_ECHOLNPGM("Y vector length:");
- MYSERIAL.println(l);
- // Zero point correction
- l = sqrt(cntr[0] * cntr[0] + cntr[1] * cntr[1]);
- SERIAL_ECHOLNPGM("Zero point correction:");
- MYSERIAL.println(l);
- // vec_x and vec_y shall be nearly perpendicular.
- l = vec_x[0] * vec_y[0] + vec_x[1] * vec_y[1];
- SERIAL_ECHOLNPGM("Perpendicularity");
- MYSERIAL.println(fabs(l));
- SERIAL_ECHOLNPGM("Saving bed calibration vectors to EEPROM");
- }
- // Correct the current_position to match the transformed coordinate system after world2machine_rotation_and_skew and world2machine_shift were set.
- world2machine_update_current();
-
- if (verbosity_level >= 20) {
- // Test the positions. Are the positions reproducible? Now the calibration is active in the planner.
- delay_keep_alive(3000);
- for (int8_t mesh_point = 0; mesh_point < 9; ++mesh_point) {
- // Don't let the manage_inactivity() function remove power from the motors.
- refresh_cmd_timeout();
- // Go to the measurement point.
- // Use the coorrected coordinate, which is a result of find_bed_offset_and_skew().
- current_position[X_AXIS] = pgm_read_float(bed_ref_points + mesh_point * 2);
- current_position[Y_AXIS] = pgm_read_float(bed_ref_points + mesh_point * 2 + 1);
- go_to_current(homing_feedrate[X_AXIS] / 60);
- delay_keep_alive(3000);
- }
- }
- return result;
- }
- if (result == BED_SKEW_OFFSET_DETECTION_FITTING_FAILED && too_far_mask == 2) return result; //if fitting failed and front center point is out of reach, terminate calibration and inform user
- iteration++;
- }
- return result;
- }
- BedSkewOffsetDetectionResultType improve_bed_offset_and_skew(int8_t method, int8_t verbosity_level, uint8_t &too_far_mask)
- {
- // Don't let the manage_inactivity() function remove power from the motors.
- refresh_cmd_timeout();
- // Mask of the first three points. Are they too far?
- too_far_mask = 0;
- // Reusing the z_values memory for the measurement cache.
- // 7x7=49 floats, good for 16 (x,y,z) vectors.
- float *pts = &mbl.z_values[0][0];
- float *vec_x = pts + 2 * 9;
- float *vec_y = vec_x + 2;
- float *cntr = vec_y + 2;
- memset(pts, 0, sizeof(float) * 7 * 7);
- if (verbosity_level >= 10) SERIAL_ECHOLNPGM("Improving bed offset and skew");
- // Cache the current correction matrix.
- world2machine_initialize();
- vec_x[0] = world2machine_rotation_and_skew[0][0];
- vec_x[1] = world2machine_rotation_and_skew[1][0];
- vec_y[0] = world2machine_rotation_and_skew[0][1];
- vec_y[1] = world2machine_rotation_and_skew[1][1];
- cntr[0] = world2machine_shift[0];
- cntr[1] = world2machine_shift[1];
- // and reset the correction matrix, so the planner will not do anything.
- world2machine_reset();
- bool endstops_enabled = enable_endstops(false);
- bool endstop_z_enabled = enable_z_endstop(false);
- #ifdef MESH_BED_CALIBRATION_SHOW_LCD
- uint8_t next_line;
- lcd_display_message_fullscreen_P(MSG_IMPROVE_BED_OFFSET_AND_SKEW_LINE1, next_line);
- if (next_line > 3)
- next_line = 3;
- #endif /* MESH_BED_CALIBRATION_SHOW_LCD */
- // Collect a matrix of 9x9 points.
- BedSkewOffsetDetectionResultType result = BED_SKEW_OFFSET_DETECTION_PERFECT;
- for (int8_t mesh_point = 0; mesh_point < 9; ++ mesh_point) {
- // Don't let the manage_inactivity() function remove power from the motors.
- refresh_cmd_timeout();
- // Print the decrasing ID of the measurement point.
- #ifdef MESH_BED_CALIBRATION_SHOW_LCD
- lcd_implementation_print_at(0, next_line, mesh_point+1);
- lcd_printPGM(MSG_IMPROVE_BED_OFFSET_AND_SKEW_LINE2);
- #endif /* MESH_BED_CALIBRATION_SHOW_LCD */
- // Move up.
- current_position[Z_AXIS] = MESH_HOME_Z_SEARCH;
- enable_endstops(false);
- enable_z_endstop(false);
- go_to_current(homing_feedrate[Z_AXIS]/60);
- if (verbosity_level >= 20) {
- // Go to Y0, wait, then go to Y-4.
- current_position[Y_AXIS] = 0.f;
- go_to_current(homing_feedrate[X_AXIS] / 60.f);
- SERIAL_ECHOLNPGM("At Y0");
- delay_keep_alive(5000);
- current_position[Y_AXIS] = Y_MIN_POS;
- go_to_current(homing_feedrate[X_AXIS] / 60.f);
- SERIAL_ECHOLNPGM("At Y_MIN_POS");
- delay_keep_alive(5000);
- }
- // Go to the measurement point.
- // Use the coorrected coordinate, which is a result of find_bed_offset_and_skew().
- current_position[X_AXIS] = vec_x[0] * pgm_read_float(bed_ref_points+mesh_point*2) + vec_y[0] * pgm_read_float(bed_ref_points+mesh_point*2+1) + cntr[0];
- current_position[Y_AXIS] = vec_x[1] * pgm_read_float(bed_ref_points+mesh_point*2) + vec_y[1] * pgm_read_float(bed_ref_points+mesh_point*2+1) + cntr[1];
- // The calibration points are very close to the min Y.
- if (current_position[Y_AXIS] < Y_MIN_POS_FOR_BED_CALIBRATION){
- current_position[Y_AXIS] = Y_MIN_POS_FOR_BED_CALIBRATION;
- if (verbosity_level >= 20) {
- SERIAL_ECHOPGM("Calibration point ");
- SERIAL_ECHO(mesh_point);
- SERIAL_ECHOPGM("lower than Ymin. Y coordinate clamping was used.");
- SERIAL_ECHOLNPGM("");
- }
- }
- go_to_current(homing_feedrate[X_AXIS]/60);
- // Find its Z position by running the normal vertical search.
- if (verbosity_level >= 10)
- delay_keep_alive(3000);
- find_bed_induction_sensor_point_z();
- if (verbosity_level >= 10)
- delay_keep_alive(3000);
- // Try to move the Z axis down a bit to increase a chance of the sensor to trigger.
- current_position[Z_AXIS] -= 0.025f;
- // Improve the point position by searching its center in a current plane.
- int8_t n_errors = 3;
- for (int8_t iter = 0; iter < 8; ) {
- if (verbosity_level > 20) {
- SERIAL_ECHOPGM("Improving bed point ");
- SERIAL_ECHO(mesh_point);
- SERIAL_ECHOPGM(", iteration ");
- SERIAL_ECHO(iter);
- SERIAL_ECHOPGM(", z");
- MYSERIAL.print(current_position[Z_AXIS], 5);
- SERIAL_ECHOLNPGM("");
- }
- bool found = false;
- if (mesh_point < 3) {
- // Because the sensor cannot move in front of the first row
- // of the sensor points, the y position cannot be measured
- // by a cross center method.
- // Use a zig-zag search for the first row of the points.
- found = improve_bed_induction_sensor_point3(verbosity_level);
- } else {
- switch (method) {
- case 0: found = improve_bed_induction_sensor_point(); break;
- case 1: found = improve_bed_induction_sensor_point2(mesh_point < 3, verbosity_level); break;
- default: break;
- }
- }
- if (found) {
- if (iter > 3) {
- // Average the last 4 measurements.
- pts[mesh_point*2 ] += current_position[X_AXIS];
- pts[mesh_point*2+1] += current_position[Y_AXIS];
- }
- if (current_position[Y_AXIS] < Y_MIN_POS)
- current_position[Y_AXIS] = Y_MIN_POS;
- ++ iter;
- } else if (n_errors -- == 0) {
- // Give up.
- result = BED_SKEW_OFFSET_DETECTION_POINT_NOT_FOUND;
- goto canceled;
- } else {
- // Try to move the Z axis down a bit to increase a chance of the sensor to trigger.
- current_position[Z_AXIS] -= 0.05f;
- enable_endstops(false);
- enable_z_endstop(false);
- go_to_current(homing_feedrate[Z_AXIS]);
- if (verbosity_level >= 5) {
- SERIAL_ECHOPGM("Improving bed point ");
- SERIAL_ECHO(mesh_point);
- SERIAL_ECHOPGM(", iteration ");
- SERIAL_ECHO(iter);
- SERIAL_ECHOPGM(" failed. Lowering z to ");
- MYSERIAL.print(current_position[Z_AXIS], 5);
- SERIAL_ECHOLNPGM("");
- }
- }
- }
- if (verbosity_level >= 10)
- delay_keep_alive(3000);
- }
- // Don't let the manage_inactivity() function remove power from the motors.
- refresh_cmd_timeout();
- // Average the last 4 measurements.
- for (int8_t i = 0; i < 18; ++ i)
- pts[i] *= (1.f/4.f);
- enable_endstops(false);
- enable_z_endstop(false);
- if (verbosity_level >= 5) {
- // Test the positions. Are the positions reproducible?
- current_position[Z_AXIS] = MESH_HOME_Z_SEARCH;
- for (int8_t mesh_point = 0; mesh_point < 9; ++ mesh_point) {
- // Don't let the manage_inactivity() function remove power from the motors.
- refresh_cmd_timeout();
- // Go to the measurement point.
- // Use the coorrected coordinate, which is a result of find_bed_offset_and_skew().
- current_position[X_AXIS] = pts[mesh_point*2];
- current_position[Y_AXIS] = pts[mesh_point*2+1];
- if (verbosity_level >= 10) {
- go_to_current(homing_feedrate[X_AXIS]/60);
- delay_keep_alive(3000);
- }
- SERIAL_ECHOPGM("Final measured bed point ");
- SERIAL_ECHO(mesh_point);
- SERIAL_ECHOPGM(": ");
- MYSERIAL.print(current_position[X_AXIS], 5);
- SERIAL_ECHOPGM(", ");
- MYSERIAL.print(current_position[Y_AXIS], 5);
- SERIAL_ECHOLNPGM("");
- }
- }
- {
- // First fill in the too_far_mask from the measured points.
- for (uint8_t mesh_point = 0; mesh_point < 3; ++ mesh_point)
- if (pts[mesh_point * 2 + 1] < Y_MIN_POS_CALIBRATION_POINT_OUT_OF_REACH)
- too_far_mask |= 1 << mesh_point;
- result = calculate_machine_skew_and_offset_LS(pts, 9, bed_ref_points, vec_x, vec_y, cntr, verbosity_level);
- if (result < 0) {
- SERIAL_ECHOLNPGM("Calculation of the machine skew and offset failed.");
- goto canceled;
- }
- // In case of success, update the too_far_mask from the calculated points.
- for (uint8_t mesh_point = 0; mesh_point < 3; ++ mesh_point) {
- float y = vec_x[1] * pgm_read_float(bed_ref_points+mesh_point*2) + vec_y[1] * pgm_read_float(bed_ref_points+mesh_point*2+1) + cntr[1];
- distance_from_min[mesh_point] = (y - Y_MIN_POS_CALIBRATION_POINT_OUT_OF_REACH);
- if (verbosity_level >= 20) {
- SERIAL_ECHOLNPGM("");
- SERIAL_ECHOPGM("Distance from min:");
- MYSERIAL.print(distance_from_min[mesh_point]);
- SERIAL_ECHOLNPGM("");
- SERIAL_ECHOPGM("y:");
- MYSERIAL.print(y);
- SERIAL_ECHOLNPGM("");
- }
- if (y < Y_MIN_POS_CALIBRATION_POINT_OUT_OF_REACH)
- too_far_mask |= 1 << mesh_point;
- }
- }
- world2machine_update(vec_x, vec_y, cntr);
- #if 1
- // Fearlessly store the calibration values into the eeprom.
- eeprom_update_float((float*)(EEPROM_BED_CALIBRATION_CENTER+0), cntr [0]);
- eeprom_update_float((float*)(EEPROM_BED_CALIBRATION_CENTER+4), cntr [1]);
- eeprom_update_float((float*)(EEPROM_BED_CALIBRATION_VEC_X +0), vec_x[0]);
- eeprom_update_float((float*)(EEPROM_BED_CALIBRATION_VEC_X +4), vec_x[1]);
- eeprom_update_float((float*)(EEPROM_BED_CALIBRATION_VEC_Y +0), vec_y[0]);
- eeprom_update_float((float*)(EEPROM_BED_CALIBRATION_VEC_Y +4), vec_y[1]);
- #endif
- // Correct the current_position to match the transformed coordinate system after world2machine_rotation_and_skew and world2machine_shift were set.
- world2machine_update_current();
- enable_endstops(false);
- enable_z_endstop(false);
- if (verbosity_level >= 5) {
- // Test the positions. Are the positions reproducible? Now the calibration is active in the planner.
- delay_keep_alive(3000);
- current_position[Z_AXIS] = MESH_HOME_Z_SEARCH;
- for (int8_t mesh_point = 0; mesh_point < 9; ++ mesh_point) {
- // Don't let the manage_inactivity() function remove power from the motors.
- refresh_cmd_timeout();
- // Go to the measurement point.
- // Use the coorrected coordinate, which is a result of find_bed_offset_and_skew().
- current_position[X_AXIS] = pgm_read_float(bed_ref_points+mesh_point*2);
- current_position[Y_AXIS] = pgm_read_float(bed_ref_points+mesh_point*2+1);
- if (verbosity_level >= 10) {
- go_to_current(homing_feedrate[X_AXIS]/60);
- delay_keep_alive(3000);
- }
- {
- float x, y;
- world2machine(current_position[X_AXIS], current_position[Y_AXIS], x, y);
- SERIAL_ECHOPGM("Final calculated bed point ");
- SERIAL_ECHO(mesh_point);
- SERIAL_ECHOPGM(": ");
- MYSERIAL.print(x, 5);
- SERIAL_ECHOPGM(", ");
- MYSERIAL.print(y, 5);
- SERIAL_ECHOLNPGM("");
- }
- }
- }
- // Sample Z heights for the mesh bed leveling.
- // In addition, store the results into an eeprom, to be used later for verification of the bed leveling process.
- if (! sample_mesh_and_store_reference())
- goto canceled;
- enable_endstops(endstops_enabled);
- enable_z_endstop(endstop_z_enabled);
- // Don't let the manage_inactivity() function remove power from the motors.
- refresh_cmd_timeout();
- return result;
- canceled:
- // Don't let the manage_inactivity() function remove power from the motors.
- refresh_cmd_timeout();
- // Print head up.
- current_position[Z_AXIS] = MESH_HOME_Z_SEARCH;
- go_to_current(homing_feedrate[Z_AXIS]/60);
- // Store the identity matrix to EEPROM.
- reset_bed_offset_and_skew();
- enable_endstops(endstops_enabled);
- enable_z_endstop(endstop_z_enabled);
- return result;
- }
- void go_home_with_z_lift()
- {
- // Don't let the manage_inactivity() function remove power from the motors.
- refresh_cmd_timeout();
- // Go home.
- // First move up to a safe height.
- current_position[Z_AXIS] = MESH_HOME_Z_SEARCH;
- go_to_current(homing_feedrate[Z_AXIS]/60);
- // Second move to XY [0, 0].
- current_position[X_AXIS] = X_MIN_POS+0.2;
- current_position[Y_AXIS] = Y_MIN_POS+0.2;
- // Clamp to the physical coordinates.
- world2machine_clamp(current_position[X_AXIS], current_position[Y_AXIS]);
- go_to_current(homing_feedrate[X_AXIS]/60);
- // Third move up to a safe height.
- current_position[Z_AXIS] = Z_MIN_POS;
- go_to_current(homing_feedrate[Z_AXIS]/60);
- }
- // Sample the 9 points of the bed and store them into the EEPROM as a reference.
- // When calling this function, the X, Y, Z axes should be already homed,
- // and the world2machine correction matrix should be active.
- // Returns false if the reference values are more than 3mm far away.
- bool sample_mesh_and_store_reference()
- {
- bool endstops_enabled = enable_endstops(false);
- bool endstop_z_enabled = enable_z_endstop(false);
- // Don't let the manage_inactivity() function remove power from the motors.
- refresh_cmd_timeout();
- #ifdef MESH_BED_CALIBRATION_SHOW_LCD
- uint8_t next_line;
- lcd_display_message_fullscreen_P(MSG_MEASURE_BED_REFERENCE_HEIGHT_LINE1, next_line);
- if (next_line > 3)
- next_line = 3;
- // display "point xx of yy"
- lcd_implementation_print_at(0, next_line, 1);
- lcd_printPGM(MSG_MEASURE_BED_REFERENCE_HEIGHT_LINE2);
- #endif /* MESH_BED_CALIBRATION_SHOW_LCD */
- // Sample Z heights for the mesh bed leveling.
- // In addition, store the results into an eeprom, to be used later for verification of the bed leveling process.
- {
- // The first point defines the reference.
- current_position[Z_AXIS] = MESH_HOME_Z_SEARCH;
- go_to_current(homing_feedrate[Z_AXIS]/60);
- current_position[X_AXIS] = pgm_read_float(bed_ref_points);
- current_position[Y_AXIS] = pgm_read_float(bed_ref_points+1);
- world2machine_clamp(current_position[X_AXIS], current_position[Y_AXIS]);
- go_to_current(homing_feedrate[X_AXIS]/60);
- memcpy(destination, current_position, sizeof(destination));
- enable_endstops(true);
- homeaxis(Z_AXIS);
- enable_endstops(false);
- find_bed_induction_sensor_point_z();
- mbl.set_z(0, 0, current_position[Z_AXIS]);
- }
- for (int8_t mesh_point = 1; mesh_point != MESH_MEAS_NUM_X_POINTS * MESH_MEAS_NUM_Y_POINTS; ++ mesh_point) {
- // Don't let the manage_inactivity() function remove power from the motors.
- refresh_cmd_timeout();
- // Print the decrasing ID of the measurement point.
- current_position[Z_AXIS] = MESH_HOME_Z_SEARCH;
- go_to_current(homing_feedrate[Z_AXIS]/60);
- current_position[X_AXIS] = pgm_read_float(bed_ref_points+2*mesh_point);
- current_position[Y_AXIS] = pgm_read_float(bed_ref_points+2*mesh_point+1);
- world2machine_clamp(current_position[X_AXIS], current_position[Y_AXIS]);
- go_to_current(homing_feedrate[X_AXIS]/60);
- #ifdef MESH_BED_CALIBRATION_SHOW_LCD
- // display "point xx of yy"
- lcd_implementation_print_at(0, next_line, mesh_point+1);
- lcd_printPGM(MSG_MEASURE_BED_REFERENCE_HEIGHT_LINE2);
- #endif /* MESH_BED_CALIBRATION_SHOW_LCD */
- find_bed_induction_sensor_point_z();
- // Get cords of measuring point
- int8_t ix = mesh_point % MESH_MEAS_NUM_X_POINTS;
- int8_t iy = mesh_point / MESH_MEAS_NUM_X_POINTS;
- if (iy & 1) ix = (MESH_MEAS_NUM_X_POINTS - 1) - ix; // Zig zag
- mbl.set_z(ix, iy, current_position[Z_AXIS]);
- }
- {
- // Verify the span of the Z values.
- float zmin = mbl.z_values[0][0];
- float zmax = zmax;
- for (int8_t j = 0; j < 3; ++ j)
- for (int8_t i = 0; i < 3; ++ i) {
- zmin = min(zmin, mbl.z_values[j][i]);
- zmax = min(zmax, mbl.z_values[j][i]);
- }
- if (zmax - zmin > 3.f) {
- // The span of the Z offsets is extreme. Give up.
- // Homing failed on some of the points.
- SERIAL_PROTOCOLLNPGM("Exreme span of the Z values!");
- return false;
- }
- }
- // Store the correction values to EEPROM.
- // Offsets of the Z heiths of the calibration points from the first point.
- // The offsets are saved as 16bit signed int, scaled to tenths of microns.
- {
- uint16_t addr = EEPROM_BED_CALIBRATION_Z_JITTER;
- for (int8_t j = 0; j < 3; ++ j)
- for (int8_t i = 0; i < 3; ++ i) {
- if (i == 0 && j == 0)
- continue;
- float dif = mbl.z_values[j][i] - mbl.z_values[0][0];
- int16_t dif_quantized = int16_t(floor(dif * 100.f + 0.5f));
- eeprom_update_word((uint16_t*)addr, *reinterpret_cast<uint16_t*>(&dif_quantized));
- #if 0
- {
- uint16_t z_offset_u = eeprom_read_word((uint16_t*)addr);
- float dif2 = *reinterpret_cast<int16_t*>(&z_offset_u) * 0.01;
- SERIAL_ECHOPGM("Bed point ");
- SERIAL_ECHO(i);
- SERIAL_ECHOPGM(",");
- SERIAL_ECHO(j);
- SERIAL_ECHOPGM(", differences: written ");
- MYSERIAL.print(dif, 5);
- SERIAL_ECHOPGM(", read: ");
- MYSERIAL.print(dif2, 5);
- SERIAL_ECHOLNPGM("");
- }
- #endif
- addr += 2;
- }
- }
- mbl.upsample_3x3();
- mbl.active = true;
- go_home_with_z_lift();
- enable_endstops(endstops_enabled);
- enable_z_endstop(endstop_z_enabled);
- return true;
- }
- bool scan_bed_induction_points(int8_t verbosity_level)
- {
- // Don't let the manage_inactivity() function remove power from the motors.
- refresh_cmd_timeout();
- // Reusing the z_values memory for the measurement cache.
- // 7x7=49 floats, good for 16 (x,y,z) vectors.
- float *pts = &mbl.z_values[0][0];
- float *vec_x = pts + 2 * 9;
- float *vec_y = vec_x + 2;
- float *cntr = vec_y + 2;
- memset(pts, 0, sizeof(float) * 7 * 7);
- // Cache the current correction matrix.
- world2machine_initialize();
- vec_x[0] = world2machine_rotation_and_skew[0][0];
- vec_x[1] = world2machine_rotation_and_skew[1][0];
- vec_y[0] = world2machine_rotation_and_skew[0][1];
- vec_y[1] = world2machine_rotation_and_skew[1][1];
- cntr[0] = world2machine_shift[0];
- cntr[1] = world2machine_shift[1];
- // and reset the correction matrix, so the planner will not do anything.
- world2machine_reset();
- bool endstops_enabled = enable_endstops(false);
- bool endstop_z_enabled = enable_z_endstop(false);
- // Collect a matrix of 9x9 points.
- for (int8_t mesh_point = 0; mesh_point < 9; ++ mesh_point) {
- // Don't let the manage_inactivity() function remove power from the motors.
- refresh_cmd_timeout();
- // Move up.
- current_position[Z_AXIS] = MESH_HOME_Z_SEARCH;
- enable_endstops(false);
- enable_z_endstop(false);
- go_to_current(homing_feedrate[Z_AXIS]/60);
- // Go to the measurement point.
- // Use the coorrected coordinate, which is a result of find_bed_offset_and_skew().
- current_position[X_AXIS] = vec_x[0] * pgm_read_float(bed_ref_points+mesh_point*2) + vec_y[0] * pgm_read_float(bed_ref_points+mesh_point*2+1) + cntr[0];
- current_position[Y_AXIS] = vec_x[1] * pgm_read_float(bed_ref_points+mesh_point*2) + vec_y[1] * pgm_read_float(bed_ref_points+mesh_point*2+1) + cntr[1];
- // The calibration points are very close to the min Y.
- if (current_position[Y_AXIS] < Y_MIN_POS_FOR_BED_CALIBRATION)
- current_position[Y_AXIS] = Y_MIN_POS_FOR_BED_CALIBRATION;
- go_to_current(homing_feedrate[X_AXIS]/60);
- find_bed_induction_sensor_point_z();
- scan_bed_induction_sensor_point();
- }
- // Don't let the manage_inactivity() function remove power from the motors.
- refresh_cmd_timeout();
- enable_endstops(false);
- enable_z_endstop(false);
- // Don't let the manage_inactivity() function remove power from the motors.
- refresh_cmd_timeout();
- enable_endstops(endstops_enabled);
- enable_z_endstop(endstop_z_enabled);
- return true;
- }
- // Shift a Z axis by a given delta.
- // To replace loading of the babystep correction.
- static void shift_z(float delta)
- {
- plan_buffer_line(current_position[X_AXIS], current_position[Y_AXIS], current_position[Z_AXIS] - delta, current_position[E_AXIS], homing_feedrate[Z_AXIS]/40, active_extruder);
- st_synchronize();
- plan_set_z_position(current_position[Z_AXIS]);
- }
- #define BABYSTEP_LOADZ_BY_PLANNER
- // Number of baby steps applied
- static int babystepLoadZ = 0;
- void babystep_load()
- {
- // Apply Z height correction aka baby stepping before mesh bed leveling gets activated.
- if(calibration_status() < CALIBRATION_STATUS_LIVE_ADJUST)
- {
- check_babystep(); //checking if babystep is in allowed range, otherwise setting babystep to 0
-
- // End of G80: Apply the baby stepping value.
- EEPROM_read_B(EEPROM_BABYSTEP_Z,&babystepLoadZ);
-
- #if 0
- SERIAL_ECHO("Z baby step: ");
- SERIAL_ECHO(babystepLoadZ);
- SERIAL_ECHO(", current Z: ");
- SERIAL_ECHO(current_position[Z_AXIS]);
- SERIAL_ECHO("correction: ");
- SERIAL_ECHO(float(babystepLoadZ) / float(axis_steps_per_unit[Z_AXIS]));
- SERIAL_ECHOLN("");
- #endif
- }
- }
- void babystep_apply()
- {
- babystep_load();
- #ifdef BABYSTEP_LOADZ_BY_PLANNER
- shift_z(- float(babystepLoadZ) / float(axis_steps_per_unit[Z_AXIS]));
- #else
- babystepsTodoZadd(babystepLoadZ);
- #endif /* BABYSTEP_LOADZ_BY_PLANNER */
- }
- void babystep_undo()
- {
- #ifdef BABYSTEP_LOADZ_BY_PLANNER
- shift_z(float(babystepLoadZ) / float(axis_steps_per_unit[Z_AXIS]));
- #else
- babystepsTodoZsubtract(babystepLoadZ);
- #endif /* BABYSTEP_LOADZ_BY_PLANNER */
- babystepLoadZ = 0;
- }
- void babystep_reset()
- {
- babystepLoadZ = 0;
- }
- void count_xyz_details() {
- float a1, a2;
- float cntr[2] = {
- eeprom_read_float((float*)(EEPROM_BED_CALIBRATION_CENTER + 0)),
- eeprom_read_float((float*)(EEPROM_BED_CALIBRATION_CENTER + 4))
- };
- float vec_x[2] = {
- eeprom_read_float((float*)(EEPROM_BED_CALIBRATION_VEC_X + 0)),
- eeprom_read_float((float*)(EEPROM_BED_CALIBRATION_VEC_X + 4))
- };
- float vec_y[2] = {
- eeprom_read_float((float*)(EEPROM_BED_CALIBRATION_VEC_Y + 0)),
- eeprom_read_float((float*)(EEPROM_BED_CALIBRATION_VEC_Y + 4))
- };
- a2 = -1 * asin(vec_y[0] / MACHINE_AXIS_SCALE_Y);
- a1 = asin(vec_x[1] / MACHINE_AXIS_SCALE_X);
- angleDiff = fabs(a2 - a1);
- for (uint8_t mesh_point = 0; mesh_point < 3; ++mesh_point) {
- float y = vec_x[1] * pgm_read_float(bed_ref_points + mesh_point * 2) + vec_y[1] * pgm_read_float(bed_ref_points + mesh_point * 2 + 1) + cntr[1];
- distance_from_min[mesh_point] = (y - Y_MIN_POS_CALIBRATION_POINT_OUT_OF_REACH);
- }
- }
- /*countDistanceFromMin() {
- }*/
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